Engineering topics

Manzella, David H.

Publications and source records attributed to Manzella, David H..

34 records · Page 2

NASA NTRS2001

High Voltage TAL Performance

The performance of a two-stage, anode layer Hall thruster was evaluated. Experiments were conducted in single and two-stage configurations. In single-stage configuration, the thruster was operated with discharge voltages ranging from 300 to 1700 V. Discharge specific impulses ranged from 1630 to 4140 sec. Thruster investigations were conducted with input power ranging from 1 to 8.7 kW, corresponding to power throttling of nearly 9: 1. An extensive two-stage performance map was generated. Data taken with total voltage (sum of discharge and accelerating voltage) constant revealed a decrease in thruster efficiency as the discharge voltage was increased. Anode specific impulse values were comparable in the single and two-stage configurations showing no strong advantage for two-stage operation.

Jacobson, David T.↗

NASA NTRS1995

Simplified Numerical Description of SPT Operations

A simplified numerical model of the plasma discharge within the SPT-100 stationary plasma thruster was developed to aid in understanding thruster operation. A one dimensional description was used. Non-axial velocities were neglected except for the azimuthal electron velocity. A nominal operating condition of 4.5 mg/s of xenon anode flow was considered with 4.5 Amperes of discharge current, and a peak radial magnetic field strength of 130 Gauss. For these conditions, the calculated results indicated ionization fractions of 0.99 near the thruster exit with a potential drop across the discharge of approximately 250 Volts. Peak calculated electron temperatures were found to be sensitive to the choice of total ionization cross section for ionization of atomic xenon by electron bombardment and ranged from 51 eV to 60 eV. The calculated ionization fraction, potential drop, and electron number density agree favorably with previous experiments. Calculated electron temperatures are higher than previously measured.

Manzella, David H.↗

NASA NTRS1995

Hall thruster ion beam characterization

The distribution of ion current density as a function of angle from the thruster axis was measured at nominal operating conditions of 300 Volts discharge voltage and 4.5 Amperes discharge current for two SPT-100 stationary plasma thrusters from Fakel Enterprises, a D-55 anode layer thruster from the Central Scientific Research Institute for Machine Building (TsNIIMASH), and a first, second, and third generation T-100 stationary plasma thruster from the Scientific Research Institute of Thermal Process (NIITP). The data showed that the current density distributions of these thrusters were similar. Some differences in peak ion current density were observed. Multiply charged ions were found to be a small fraction of the plasma plume for all of the thrusters. The effect of facility pressure on ion current density distribution was found to be nonnegligible at pressures above 2 x 10(exp -6) Torr. The ion current density distributions of a new SPT-100 and a 6000 hour wear tested SPT-100 exhibited no discernible difference. Ion current density measurements were also taken at off-nominal thruster operating conditions.

Manzella, David H.↗

NASA NTRS1994

Development Status of the NASA 30-cm Ion Thruster and Power Processor

Xenon ion propulsion systems are being developed by NASA Lewis Research Center and the Jet Propulsion Laboratory to provide flight qualification and validation for planetary and earth-orbital missions. In the ground-test element of this program, light-weight (less than 7 kg), 30 cm diameter ion thrusters have been fabricated, and preliminary design verification tests have been conducted. At 2.3 kW, the thrust, specific impulse, and efficiency were 91 mN, 3300 s, and 0.65, respectively. An engineering model thruster is now undergoing a 2000 h wear-test. A breadboard power processor is being developed to operate from an 80 V to 120 V power bus with inverter switching frequencies of 50 kHz. The power processor design is a pathfinder and uses only three power supplies. The projected specific mass of a flight unit is about 5 kg/kW with an efficiency of 0.92 at the full-power of 2.5 kW. Preliminary integration tests of the neutralizer power supply and the ion thruster have been completed. Fabrication and test of the discharge and beam/accelerator power stages are underway.

Sovey, James S.↗

NASA NTRS1994

Stationary Plasma Thruster Ion Velocity Distribution

A nonintrusive velocity diagnostic based on laser induced fluorescence of the 5d4F(5/2)-6p4D(5/2) singly ionized xenon transition was used to interrogate the exhaust of a 1.5 kW Stationary Plasma Thruster (SPT). A detailed map of plume velocity vectors was obtained using a simplified, cost-effective, nonintrusive, semiconductor laser based scheme. Circumferential velocities on the order of 250 m/s were measured which implied induced momentum torques of approximately 5 x 10(exp -2) N-cm. Axial and radial velocities were evaluated one mm downstream of the cathode at several locations across the width of the annular acceleration channel. Radial velocities varied linearly with radial distance. A maximum radial velocity of 7500 m/s was measured 8 mm from the center of the channel. Axial velocities as large as 16,500 m/s were measured.

Manzella, David H.↗

NASA NTRS1994

Operating characteristics of the Russian D-55 thruster with anode layer

Performance measurements of a Russian engineering-model Thruster with Anode Layer (TAL) were obtained as part of a program to evaluate the operating characteristics of Russian Hall-thruster technology. The TAL model D-55 was designed to operate in the 1-2 kW power range on xenon. When received, the thruster had undergone only a few hours of acceptance testing by the manufacturer. Direct thrust measurements were obtained at a background pressure of 0.0003 Pa (2 x 10(exp -6) torr) at power levels ranging from 0.3 kW to 2.1 kW. At the nominal power level of 1.3 kW, a specific impulse level of 1600 s with a corresponding efficiency of 0.48 was attained. At all flow rates tested, the efficiency increased linearly with specific impulse until a maximum was reached, and then the efficiency leveled off. Increasing the anode flow rate shifted the efficiency upward, reaching 0.50 at 1850 s specific impulse. The thruster was equipped with inner and outer electromagnets which were isolated from the discharge and from each other. Variation of the magnetic field, obtained by changing the currents through the magnets, had little effect on performance, except at current levels below 70 percent of nominal. For a given operating condition, the performance was slightly affected by facility pressure. As the pressure was increased by a factor of thirty to 0.008 Pa (6 x 10(exp -5) torr), the current steadily increased by 4 percent, and the thrust increased by 2 percent. Performance comparisons were made with the Stationary Plasma Thruster, and the efficiency and specific impulse values were similar at power levels ranging from 0.9 kW to 1.5 kW. Endurance testing was not performed, and comparisons of lifetime were not made.

Sankovic, John M.↗

NASA NTRS1994

Stationary Plasma Thruster Plume Emissions

The emission spectrum from a xenon plasma produced by a Stationary Plasma Thruster provided by the Ballistic Missile Defense Organization (BMDO) was measured. Approximately 270 individual Xe I, Xe II, and XE III transitions were identified. A total of 250 mW of radiated optical emission was estimated from measurements taken at the thruster exit plane. There was no evidence of erosion products in the emission signature. Ingestion and ionization of background gas at elevated background pressure was detected. The distribution of excited states could be described by temperatures ranging from fractions of 1 eV to 4 eV with a high degree of uncertainty due to the nonequilibrium nature of this plasma. The plasma was over 95 percent ionized at the thruster exit plane. Between 10 and 20 percent of the ions were doubly charged. Two modes of operation were identified. The intensity of plasma emission increased by a factor of two during operation in an oscillatory mode. The transfer between the two modes of operation was likely related to unidentified phenomena occurring on a time scale of minutes.

Manzella, David H.↗

NASA NTRS1994

Stationary Plasma Thruster Plume Characteristics

Stationary Plasma Thrusters (SPT's) are being investigated for application to a variety of near-term missions. This paper presents the results of a preliminary study of the thruster plume characteristics which are needed to assess spacecraft integration requirements. Langmuir probes, planar probes, Faraday cups, and a retarding potential analyzer were used to measure plume properties. For the design operating voltage of 300 V the centerline electron density was found to decrease from approximately 1.8 x 10 exp 17 cubic meters at a distance of 0.3 m to 1.8 X 10 exp 14 cubic meters at a distance of 4 m from the thruster. The electron temperature over the same region was between 1.7 and 3.5 eV. Ion current density measurements showed that the plume was sharply peaked, dropping by a factor of 2.6 within 22 degrees of centerline. The ion energy 4 m from the thruster and 15 degrees off-centerline was approximately 270 V. The thruster cathode flow rate and facility pressure were found to strongly affect the plume properties. In addition to the plume measurements, the data from the various probe types were used to assess the impact of probe design criteria

Myers, Roger M.↗

NASA NTRS1993

Plasma contactor development for Space Station

Plasma contactors have been baselined for the Space Station (SS) to control the electrical potentials of surfaces to eliminate/mitigate damaging interactions with the space environment. The system represents a dual-use technology which is a direct outgrowth of the NASA electric propulsion program and, in particular, the technology development effort on ion thrustor systems. The plasma contactor subsystems include the plasma contactor unit, a power electronics unit, and an expellant management unit. Under this pre-flight development program these will all be brought to breadboard or engineering model status. Development efforts for the plasma contactor include optimizing the design and configuration of the contactor, validating its required lifetime, and characterizing the contactor plume and electromagnetic interference. The plasma contactor unit design selected for the SS is an enclosed keeper, xenon hollow cathode plasma source. This paper discusses the test results and development status of the plasma contactor unit subsystem for the SS.

Patterson, Michael J.↗

NASA NTRS1992

Vacuum ultraviolet absorption in a hydrogen arcjet

Atomic absorption spectroscopy was utilized to measure the ground state atomic hydrogen number density in the plasma produced in a low power hydrogen arcjet. A microwave driven hydrogen plasma was used as the source of radiation resonant with the vacuum ultraviolet Lyman alpha transition. The suitability of this radiation source is discussed. The optical depth of this transition prevented measurements at locations where the ground state atomic hydrogen number density was larger than 3 x 10 exp 19/cu m. These results indicate that other single-photon optical diagnostic techniques are equally ineffective in locations of higher hydrogen number density unless the spectral line shape of the atomic hydrogen absorbers is known.

Manzella, David H.↗

NASA NTRS1990

Preliminary plume characteristics of an arcjet thruster

An experimental program initiated to characterize the near field of an arcjet plume is described. The complete emission spectrum from 3200 to 7200 A at the nozzle exit plane detected the electronically excited species N2, N2(+), NH, and H, indicating excitation, dissociation, ionization, and recombination in the nozzle. Axial intensity profiles indicated an exponential decay in excited state population for H(alpha), H(beta), and NH. The rate of axial decay indicated lower velocities for NH than H in the plume and population of the third excited energy state of hydrogen from the decay of higher energy levels. Rotational temperatures ranged from 750 K for N2 to 2500 K for NH. Based on these results, the arcjet plume is found to be a highly nonequilibrium plasma. Anode electrical configuration is found to have a large effect on the spectral intensities measured in the plume.

Manzella, David H.↗

NASA NTRS1990

Performance characterization of a segmented anode arcjet thruster

Results are presented from a continuing experimental program aimed at providing insight into arc energy deposition in the nozzle, the nature of the arc attachment, and its effects on performance characteristics of the device. A modular, 1-2 kW class arcjet thruster incorporating a segmented anode/nozzle was run on a thrust stand to determine performance characteristics under a number of experimental conditions. The nozzle comprised five axial conducting segments isolated from each other by boron nitride spacers. The electrical configuration permitted the current delivered to the arcjet to be collected at any combination of segments. It is concluded that the changes in the electric field in the nozzle that occur as a result of the changes in the current distribution do not significantly affect the momentum transfer or loss mechanisms in the type of nozzle investigated. Performance characteristics show that the segmented anode reasonably simulates the behavior of solid anodes of similar geometry.

Curran, Francis M.↗

NASA NTRS1990

Performance characterization of a segmented anode arcjet thruster

A modular, 1 to 2 kW class arcjet thruster incorporating a segmented anode/nozzle was operated on a thrust stand to obtain performance characteristics of the device and further study its operating characteristics under a number of experimental conditions. The nozzle was composed of five axial conducting segments isolated from one another by boron nitride spacers. The electrical configuration allowed the current delivered to the arcjet to be collected at any combination of segments. Both the current collected by each segment, and the potential difference between the cathode and each segment were monitored throughout the test period. As in previous tests a similar device, current appeared to attach diffusely in the anode when all of the segments were allowed to conduct. Improvements to the device allowed long term (4 to 8 hour) operation at steady-state and operating characteristics were repeatable over extended periods. Performance characteristics indicated that the segmented anode reasonably simulates the behavior of solid anodes of similar geometry. Current distribution depended on flow rate as the arc attachment moved downstream in the nozzle with increases in the mass flow rate. The current level had little effect on current distribution on the anode segments. Thrust measurements indicated that the current distribution in the nozzle did not significantly affect performance of the device.

Curran, Francis M.↗

NASA NTRS1990

Preliminary plume characteristics of an arcjet thruster

An experimental investigation of a low power arcjet plume was conducted using emission spectroscopy. A laboratory model arcjet incorporating a segmented anode was run on simulated hydrazine at a flow rate of 5 x 10(exp -5) kg/s. The complete visible spectrum measured in the exit plane of the arcjet showed the presence of N2, N2(+), NH, and H. Radial intensity profiles for the H alpha, H sub beta, and the NH A(sup 3)Pi yields X(sup 3)Sigma(0,0) transitions at four different axial locations were measured. These line of sight intensity measurements, spaced 0.05 mm apart, were deconvoluted to give the radial intensity distribution using an inverse Abel transformation. The ratio between the intensities from the H sub alpha and H sub beta transitions indicated a non-Boltzmann energy distribution between excited states in the plume. Axial intensity profiles taken on center line indicated the decay rate of excited states in the plume. An electron number density of 2 x 10(exp 13)/cu cm at the exit plane was determined based on Stark broadening of the H sub beta line. Rotational temperatures of 750 K, 1750 K, and 2500 K were determined for N2, N2(+), and NH respectively. The results demonstrate that the location of the current attachment on the anode has a measurable effect on the electronically excited species in the plume and that dissociation is the dominant frozen flow loss mechanism in low power arcjets.

Manzella, David H.↗

NASA NTRS1989

The effect of electrode configuration on arcjet performance

A segmented anode/nozzle for a low-power (1 kW) arc jet thruster was fabricated to investigate the effect of electrode configuration on the arc jet performance. The five segments of the nozzle, which could be isolated individually or in groups made it possible to observe current distribution from the constrictor through the diverging section of the nozzle; measurements of the potential difference between the cathode and any of the individual segments were possible. Results showed that the discharge initiates in the high pressure region of the nozzle upstream of the diverging section, and then rapidly moves to the diverging section of the nozzle. When the arc was allowed to seat in the diverging section, the anode fall voltage was between 10 to 20 volts. When the current was forced to the high-pressure section of the constrictor, the anode fall voltage increased to more than 40 volts.

Curran, Frank M.↗

NASA NTRS1989

The effect of electrode configuration on arcjet performance

A radiation cooled, segmented anode was tested in a low power (1 kW class) arcjet thruster in order to study the current distribution in the attachment region of the nozzle of the thruster. The nozzle was composed of five segments insulated from one another with boron nitride spacers and matched the critical dimensions of nozzles commonly used in previous testing. The anode was configured so that the current could be collected across any combination of the segments and the potential difference between the cathode and each of the segments was monitored during testing.

Curran, Frank M.↗