Engineering topics
Publications and source records attributed to Malinzak, R. Michael.
Perpendicular telescoping electrode used to perform electrical-discharge machining (EDM) of internal passage through previously inaccessible depth of metal workpiece. More specifically, used to make internal passage perpendicular to passage entering from outer surface.
Leveling helps to ensure accurate measurements. Attachment helpful because in some situations that involve measurement of large, tight-tolerance inside dimensions, inside micrometers not held level between contact point give inaccurate readings. User adjusts position and orientation of micrometer and verifies level by observing bubble in level indicator. Upon feeling correct drag between micrometer tips and workpiece, user confident that tool used correctly and accurate measurement obtained.
Simple plug devices prevent debris from entering internal passages of hardware assembly while it is being machined. Devices replace paraffin-wax seals on orifices.
Cam-action scribe designed for use on lathe produces continuous, constant-depth circumferential line on nominally cylindrical workpiece, even when workpiece somewhat out of round.
Electron-beam welds inside small metal parts produced with aid of magnetic deflector. Beam redirected so it strikes workpiece at effective angle. Weld joint positioned to where heavy microfissure concentration removed when subsequent machining required, increasing likelihood of removing any weld defects located in face side of electron-beam weld.
Springy abrasive tool used to finish surfaces of narrow cavities made by electrical-discharge machining. Robot arm moves vibrator around perimeters of cavities, polishing walls of cavities as it does so. Tool needed because such cavities inaccessible or at least difficult to reach with most surface-finishing tools.
Treatment similar to dental polishing used to remove microfissures from metal parts without reworking adjacent surfaces. Any variety of abrasive tips attached to small motor used to grind spot treated. Configuration of grinding head must be compatible with configurations of motor and workpiece. Devised to eliminate spurious marks on welded parts.