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Li, Tingwen

Publications and source records attributed to Li, Tingwen.

Validation and application of a multiphase CFD model for hydrodynamics, temperature field and RTD simulation in a pilot-scale biomass pyrolysis vapor phase upgrading reactor

Accurate prediction of transport phenomena is critical for VPU reactor design, optimization, and scale-up. The current study focused on the validation and application of a multiphase CFD model within an open-source code MFiX for hydrodynamics, temperature field, and residence time distribution (RTD) simulation in a non-reacting circulating fluidized bed riser for biomass pyrolysis vapor phase upgrading (VPU). First, an Eulerian-Eulerian approach three-dimensional CFD model was employed to simulate the pilot-scale VPU riser on the supercomputer Joule. Excellent quantitative agreement between experimental and simulated results was achieved for pressure drops and temperature field in a range of operating conditions. Then the validated multiphase CFD model was applied to predict gas and solid residence time distributions (RTDs) since prediction and analysis of RTD is an important tool to study the complex multiphase flow behavior and mixing inside chemical reactors. The predictions show that solid mean residence time is 3.5 times the gas residence time; the solid RTD is more sensitive to the process gas flow rate than the solids circulation rate.

09 BIOMASS FUELS↗

Comprehensive experimental investigation on biomass-glass beads binary fluidization: A data set for CFD model validation

Fluidization behavior of biomass and glass beads binary mixtures in a bubbling fluidized bed was experimentally investigated. Mixtures containing different mass fraction of Loblolly Pine white wood and glass beads were fluidized at different fluidization velocities. The particle properties were characterized in a QICPIC that uses a dynamic image processing method to measure both particle size and sphericity. The minimum fluidization velocity was determined using the pressure drop method. An image processing method was developed to capture the dynamic expanded bed height at a very high frequency. The effect of biomass mass fraction and inlet gas velocity on mixing and segregation behavior was studied and analyzed through pressure drop measurements. Pressure drop fluctuations and expanded bed height fluctuations via fast Fourier transform were analyzed and compared. Here, the complete and accurate experimental data reported in this study could provide a benchmark data set for various computational fluid dynamics models validation, calibration, and identification.

42 ENGINEERING↗

Validation and optimization of batch and continuous particle separation processes

Recent advances in simulation capabilities coupled with advanced manufacturing can be leveraged to create highly efficient compact reactors with low emissions, low cost, high reliability, and high flexibility for energy conversion. This type of reactor is especially important for conversion of bio-mass, a storable, renewable and fast-growing energy source, considering the distributed nature of raw material and cost of biomass collection and transportation. To achieve this goal, it is critical to developing new process technologies that are significantly more efficient than traditional processes for which the added manufacture provides a fast way of realization and evaluation. Based upon the flagship MFiX multiphase computational fluid dynamic software suite, NETL has developed an Optimization Toolset to facilitate the CFD simulation based reactor design and optimization, and process intensification. This technical report presents the recent development and application of the Optimization Toolset and the framework for process optimization of particle separation in batch and continuous processes. In these processes, a fluidized bed reactor under proper operating condition was used to separate particles of different physical properties. MFiX-DEM simulations were conducted for a batch system to simulate the process covering a wide range of superficial gas velocities from which the optimal operational parameter can be determined through analyzing the system response. After successful demonstration of the framework, a continuous system for particle separation was designed based on CFD simulations. Similar optimization exercises were conducted for the continuous particle separation considering multiple operating parameters. The design was then fabricated in the laboratory through 3D printing for testing. The particle separation performance was carefully measured through high-speed video for particle tracking. Quantitative comparison between numerical results and experimental measurements were conducted for confirmation and validation.

30 DIRECT ENERGY CONVERSION↗

Numerical and experimental comparison of tracer particle and averaging techniques for particle velocities in a fluidized bed

Particle tracking methods using emitted radiation show potential for following motion in opaque systems such as granular materials. Leading examples are Positron Emission Particle Tracking (PEPT) and Radioactive Particle Tracking (RPT). The application of such techniques sometimes requires the use of tracer particles which differ in size, density and/or shape from the particles of interest. This study investigates the extent to which such differences affect the result of the study by using the open source MFIX-DEM software to model particle motion in the travelling fluidized bed experiments. The results are compared with previously reported experimental studies using both PEPT and RPT. Consistent numerical results were obtained for both PEPT and RPT tracer particles. In determining averaged velocities using such techniques, there is a choice to be made between averaging velocities of particles crossing a virtual plane over a period of time (the “face-average” approach) or those passing through a defined volume over time (the “volume-average” approach). The differences between results obtained with these two methods are shown to be significant in this case, for both computation and experiment.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

Assessment of mesoscale solid stress in coarse‐grid TFM simulation of Geldart A particles in all fluidization regimes

This study focused on assessing the effect of mesoscale solid stress in the coarse grid two‐fluid model (TFM) simulation of gas–solid fluidized beds of Geldart Group A particles over a broad range of flow regimes, including bubbling, turbulent, fast, and pneumatic transport fluidization regimes. Particularly, the impact of mesoscale solid pressure, mesoscale solid viscosity, and mesoscale solid stress anisotropy were investigated by comparing six different coarse‐grid TFM settings. Compared with the available experimental data, it is found that both the kinetic theory‐based TFM with only drag correction and the filtered TFM can predict the flow behavior in all fluidization regimes. Mesoscale solid pressure and viscosity have the opposite impact on flow hydrodynamics; they compete and offset each other, which confirms the assumption employed in many previous studies that the mesoscale solid stress could be neglected in coarse‐grid TFM simulation. Published 2018. This article is a U.S. Government work and is in the public domain in the USA. AIChE J , 64: 3565–3581, 2018

Gao, Xi↗

Development and validation of an enhanced filtered drag model for simulating gas-solid fluidization of Geldart A particles in all flow regimes

Coarse-grid two-fluid simulation of gas-solid fluidized bed reactors based on the kinetic theory of granular flow exhibits a significant dependence on drag models, especially for Geldart A particles. Many drag models are available in the literature, which have been reported to work for different systems. This work focused on the evaluation of an enhanced filtered drag model along with other different drag models derived from different methods for three-dimensional two-fluid model simulations of gas-solid fluidized beds of Geldart A particles covering a broad range of fluidization regimes, including bubbling fluidization, turbulent fluidization, fast fluidization, and dilute phase transport regimes. Eight drag models were selected, which included five heterogeneous drag models and three homogeneous drag models. Comparison with the available experimental data demonstrates the need for modification of homogeneous drag models to account for the effect of mesoscale structures (i.e., bubbles and clusters). The enhanced filtered drag model and energy-minimization multi-scale (EMMS) drag models were found to achieve superior predictions in all fluidization regimes, while the other drag models were only capable of predicting certain fluidization regimes. Finally, the results of this work provide a guideline for choosing appropriate drag models for simulating Geldart A particles and suggestions on developing more reliable and general drag models applicable in all flow regimes.

42 ENGINEERING↗

Assessment of different coarse graining strategies to simulate polydisperse gas-solids flow

Continuum methods require the additional development of solids stress closures for polydisperse powders based on complex kinetic theories that are non-trivial to develop, code, and numerically converge for the wide range of fluidization regimes from very dilute to dense/frictional flow limit. On the other hand, it is straightforward to model the flow of polydisperse granular materials by treating particles as discrete rigid bodies that are tracked following simple physical laws of motion. The coarsening of these discrete methods by lumping several particles in a parcel alleviates the significant computational cost associated with these discrete methods while introducing some inaccuracies in the numerical results. In this research, we explore two different coarse graining methods that can be applied to polydisperse powders, namely the same statistic weight method (SSW) and the same size parcel method (SSP), and assess their accuracy by comparison with the finest simulation results obtained with a discrete element method (DEM). For Geldart group B powders fluidized at a relative low superficial velocity, the numerical results indicate that the SSW is more accurate than the SSP method. For type A powders fluidized at relatively high velocity, these two methods predict similar results. Interestingly, up to four times increase in the speed of simulation of the SSP method was obtained because the original polydisperse powder is scaled to a mono-disperse system in terms of particle-particle collision. Lastly, these results suggest that the SSP method is more favorable for the simulation of fluidized beds due to its accuracy and efficiency while the SSW method may be used for granular flow and dense fluidized bed systems where capturing the size segregation of particles due to collision is important.

42 ENGINEERING↗