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Lewis, J. C.

Publications and source records attributed to Lewis, J. C..

Lightweight cryogenic vessel

Thin cooling jacket of recirculating liquid nitrogen is contained by relatively thin walls. Nitrogen is maintained at slight positive pressure, unlike full atmospheric pressure of conventional Dewar design, eliminating need for evacuated insulating spaces and heavy-walled shells. Besides cryogenic applications, design keeps liquids hot when recirculating liquid hotter than nitrogen is used.

Lewis, J. C.

Safety of liquid propulsion systems for STS payloads

STS payload safety requirements for Earth-storable liquid propulsion systems are reviewed with respect to applicable safety documents. The effect of normal flight and emergency landing/abort launch profiles on propulsion system design is delineated. Spacecraft studied include Earth satellites, interplanetary spacecraft, and orbit transfer vehicles. Safety considerations for monopropellant (hydrazine), bipropellant (nitrogen tetroxide/monomethyl hydrazine), and ion (mercury) propulsion systems are described. Safety requirements for specific components of propulsion systems are reported. Analysis techniques for STS payload fracture control requirements for pressure vessels and critical support structure are discussed.

Lewis, J. C.

An interstellar precursor mission

A mission out of the planetary system, launched about the year 2000, could provide valuable scientific data as well as test some of the technology for a later mission to another star. Primary scientific objectives for the precursor mission concern characteristics of the heliopause, the interstellar medium, stellar distances (by parallax measurements), low-energy cosmic rays, interplanetary gas distribution, and the mass of the solar system. Secondary objectives include investigation of Pluto. The mission should extend to 400-1000 AU from the sun. A heliocentric hyperbolic escape velocity of 50-100 km/sec or more is needed to attain this distance within a reasonable mission duration (20-50 years). The trajectory should be toward the incoming interstellar gas. For a year 2000 launch, a Pluto encounter and orbiter can be included. A second mission targeted parallel to the solar axis would also be worthwhile. The mission duration is 20 years, with an extended mission to a total of 50 years. A system using one or two stages of nuclear electric propulsion (NEP) was selected as a possible baseline. The most promising alternatives are ultralight solar sails or laser sailing, with the lasers in earth orbit, for example. The NEP baseline design allows the option of carrying a Pluto orbiter as a daughter spacecraft.

Jaffe, L. D.

Linear dimension establishes weld integrity

Study finds that when automatic in-place tube-welding head is used to butt-weld two stainless-steel tubes together, welding process can be made so reliable that when weld exceeds a certain minimum dimension, penetration of weld can be assumed to be complete. Detailed procedure for tube welding considers effects of arc gap, shielding gas, welding speed, and other parameters related to weld reliability.

Lewis, J. C.

An interstellar precursor mission

A mission out of the planetary system, with launch about the year 2000, could provide valuable scientific data as well as test some of the technology for a later mission to another star. Primary scientific objectives for the precursor mission concern characteristics of the heliopause, the interstellar medium, stellar distances (by parallax measurements), low energy cosmic rays, interplanetary gas distribution, and mass of the solar system. Secondary objectives include investigation of Pluto. Candidate science instruments are suggested. Individual spacecraft systems for the mission were considered, technology requirements and problem areas noted, and a number of recommendations made for technology study and advanced development. The most critical technology needs include attainment of 50-yr spacecraft lifetime and development of a long-life NEP system.

Jaffe, L. D.

Sustained load crack growth design data for Ti-6Al-4V titanium alloy tanks containing hydrazine

Sustained load crack growth data for Ti-6Al-4V titanium alloy in hydrazine per MIL-P-26536 and refined hydrazine are presented. Fracture mechanics data on crack growth thresholds for heat-treated forgings, aged and unaged welds, and aged and unaged heat-affected zones are reported. Fracture mechanics design curves of crack growth threshold stress intensity versus temperature are generated from 40 to 71 C.

Lewis, J. C.

Sustained load crack growth design data for Ti-6Al-4V titanium alloy tanks containing hydrazine

Results are presented for an experimental study intended to provide sustained load crack growth (SLCG) data for Ti-6Al-4V titanium alloy tanks containing MIL-P-26536 hydrazine and refined hydrazine. Fracture mechanics data on crack growth threshold for heat-treated forgings, aged and unaged welds, and aged and unaged heat-affected zones (HAZ) are presented. All tests were made on uniaxially loaded fracture mechanics specimens involving part-through cracks, and an electrical discharge machined notch was used to start the crack. Fracture mechanics design curves of crack growth threshold stress intensity versus temperature are obtained for the temperature range 40-71 C. Major conclusions are that extreme susceptibility to SLCG in hydrazine is a universal property of unaged weld metal in Ti-6Al-4V titanium alloy of normal interstitial content, and that aging both weld metal and HAZ at 510 C for 4 hr after welding completely removes all susceptibility to SLCG induced by hydrazine, with less susceptibility to SLCG in refined hydrazine.

Lewis, J. C.