Novel Thermal Barrier Coatings for Gasoline Spark Ignition Engines
Explore the source record for details and available documents.
Engineering topics
Publications and source records attributed to Kumar, Rishi.
Explore the source record for details and available documents.
Embodiments of a microstructure that allows arrest of contaminant infiltration includes an inter layer and at least one highly reactive ceramic layer. The inter layer is not reactive to an infiltrating reactive species. The HRC layer includes materials that react with a reactive contaminant species to slow or arrest infiltration of such contaminant species.
Heat transfer has a monumental influence on homogeneous charge compression ignition combustion. When a thermal barrier coating is applied to the combustion chamber, the insulating effect magnifies the wall temperature swing, decreasing heat transfer during combustion. This enables improvements in both thermal and combustion efficiency without the detrimental impacts of intake charge heating. Increasing the temperature swing requires coatings with lower thermal conductivity and heat capacity. An enticing avenue for simultaneously decreasing both thermal conductivity and capacity is to increase the porosity fraction. A proprietary solution precursor plasma spray process enables discrete organization of the porosity structure, called inter-pass boundaries, which in turn produces a step-reduction in thermal conductivity for a given porosity level. In this investigation, yttria-stabilized zirconia is used to create four different thermal barrier coatings to study the potential of structured porosity as means of improving the “temperature swing” behavior in a homogeneous charge compression ignition engine. The baseline coating is “dense YSZ,” applied using a standard air-plasma spray process. Furthermore, significant reductions of the thermal conductivity are achieved by utilizing the solution precursor plasma spray process to create inter-pass boundaries with a moderate overall porosity. Performance, efficiency, and emissions are compared against both a baseline configuration with a metal piston and an air-plasma spray “dense YSZ” coating. Experiments are carried out in a single-cylinder gasoline homogeneous charge compression ignition engine with exhaust re-induction. Experiments indicate that incorporating structured porosity into thermal barrier coatings produces tangible gains in combustion and thermal efficiencies. However, there is an upper limit to porosity levels acceptable for homogeneous charge compression ignition engine application because an elevated porosity fraction leads to excessive surface roughness and undesirable fuel interactions. Comparison of the coatings showed the best results with coating thickness of up to 150 µm. Thicker coatings led to slower surface temperature response and attenuated swing temperature magnitude.
Not Available
Explore the source record for details and available documents.
Calcium magnesium aluminosilicate (CMAS) that is formed from the ingested deposits in gas turbines degrades thermal barrier coatings (TBCs), especially for the most widely used material; yttria-stabilized zirconia (YSZ). In the present work, we examine the behavior of yttrium aluminum garnet (YAG) as an alternative material for TBCs. CMAS interaction studies were conducted by making composite pellets of YAG-CMAS and YSZ-CMAS powders. These pellets, after being subjected to heat treatment between 1100 °C and 1500 °C were characterized by X-ray Diffraction (XRD), scanning electron microscopy (SEM) and Energy-dispersive X-ray spectroscopy (EDS), which showed YAG to be almost inert to CMAS whereas YSZ exhibited significant phase changes. To test the behavior of TBCs with YAG and 8YSZ as the topcoat material in a CMAS environment, cyclic furnace tests were conducted in which a controlled amount of CMAS was applied and then the samples were cycled to failure. In addition, to simulate the continuous accumulation of CMAS expected in service, a cyclic furnace test was devised in which a small dose of aqueous solution of CMAS was applied on TBC specimens at the start of every cycle until the samples were cycled to failure. In all these tests YAG TBCs outperformed YSZ in terms of durability. In conclusion, the mechanisms of CMAS attack are described and the relative resistance of YAG and YSZ is shown to be consistent with the Optical Basicity (OB) theory.
We have developed azo dye doped nematic liquid crystal complex for advanced photonic liquid crystal display technology aspects. Disperse orange azo dye self introduced planer alignment in the nematic liquid crystal without any surface anchoring treatment. Planer alignment was characterized by optical polarizing microscopy. The electro-optical switching response of dye disperse planer aligned nematic cell was investigated as a function of applied voltage with the help of photoluminescence spectrophotometer for the tuning of photoluminescence contrast.
Cholesteric liquid crystals are known as 1-D photonic band gap materials due to their periodic helical supramolecular structure and larger birefringence. Depending upon the helical twisted pitch length, they give the characteristic contrast due to selective Bragg reflections when viewed through the polarizing optical microscope and hence affect the electro-optic properties. So the optimization of chiral dopant concentration in nematic liquid crystal leads to control the transmission of polarized light through the microscope. Hence transmission based polarizing optical microscope is used for the characterization of helical pitch length in the optical texture. The unwinding of helical pitch was observed with the application of electric field which affects the intensity of photoluminescence.
Poly-(Vinylidene fluoride) PVDF film was prepared by spin casting method to control the pore size of the matrix. The morphological spherulitic structure was confirmed Scanning Electron Microscopy (SEM) after gold sputtering and the presence of β phase was ensured in spin cast PVDF film by the FTIR spectroscopy. The β phase is very important in the application because it improve the properties like piezoelectricity by modifying PVDF crystallinity.