Engineering PapersSearch

Engineering topics

Kross, D. A.

Publications and source records attributed to Kross, D. A..

Water impact testing of a filament wound case

A lightweight Filament Wound Case (FWC) Solid Rocket Booster (SRB) is being developed by NASA to increase the payload capability of the space shuttle. As with the steel boosters, the current plan is to recover the FWC SRB's after they impact the ocean at 65 to 85 ft/sec. As the boosters enter the ocean (nozzle first) the water moves away from the vehicle creating a cavity, which then collapses on the vehicle, and results in a significant loading event. To understand this loading event, tests were conducted on a quarter scale FWC model to measure cavity collapse pressure distributions, deflected shape and the effects of end conditions and pressure scaling.

Schmidt, A. A.

The aerodynamic challenges of SRB recovery

Recovery and reuse of the Space Shuttle solid rocket boosters was baselined to support the primary goal to develop a low cost space transportation system. The recovery system required for the 170,000-lb boosters was for the largest and heaviest object yet to be retrieved from exoatmospheric conditions. State-of-the-art design procedures were ground-ruled and development testing minimized to produce both a reliable and cost effective system. The ability to utilize the inherent drag of the boosters during the initial phase of reentry was a key factor in minimizing the parachute loads, size and weight. A wind tunnel test program was devised to enable the accurate prediction of booster aerodynamic characteristics. Concurrently, wind tunnel, rocket sled and air drop tests were performed to develop and verify the performance of the parachute decelerator subsystem. Aerodynamic problems encountered during the overall recovery system development and the respective solutions are emphasized.

Bacchus, D. L.

Water impact laboratory and flight test results for the space shuttle solid rocket booster aft skirt

A series of water impact tests was conducted using full-scale segment representations of the Space Shuttle Solid Rocket Booster (SRB) aft skirt structure. The baseline reinforced structural design was tested as well as various alternative design concepts. A major portion of the test program consisted of evaluating foam as a load attenuation material. Applied pressures and response strains were measured for impact velocities from 40 feet per second (ft/s) to 110 ft/s. The structural configurations, test articles, test results, and flight results are described.

Kross, D. A.

136-foot main parachute for recovery of Space Shuttle Solid Rocket Boosters

A 136-ft-D(0) main parachute system has been developed to replace the present 115-ft-D(0) main parachutes currently flown on the Space Shuttle Solid Rocket Boosters (SRB's) for the purpose of reducing the velocity at water impact. This cluster of three larger main parachutes will decelerate the 170,000-pound SRB to a terminal nominal impact velocity of 75 feet per second (ft/s) as compared to the present velocity of 88 ft/s. The paper discusses the design, development, and manufacturing of this 136-ft parachute.

Rodier, R. W.

Space Shuttle solid rocket booster initial water impact loads and dynamics - Analysis, tests, and flight experience

A series of scale model tests, finite element dynamic response analyses and full scale segment tests have been performed for purposes of developing design criteria for the initial water impact loading conditions applied to the internal stiffener rings located in the aft skirt portion of the Space Shuttle Solid Rocket Booster (SRB). In addition, flight experience has yielded information relative to structural reinforcement requirements. This paper discusses the test and analysis methods and summarizes significant results. It is noted that, although scale model test data are valuable for identifying trends, they have shortcomings concerning definition of full scale design loads criteria. Also, the frequently used static equivalent loads definition approach is not applicable for this type impact loading condition applied to an aft skirt type structure. Various types of ring structural fixes, including the addition of selected types of foam, are presented as well as associated full scale segment test results. Depending on the type and contour shape of the foam, reductions on applied pressures and peak measured strains over 50 percent are noted.

Kross, D. A.

Space shuttle solid rocket booster water entry cavity collapse loads

Solid rocket booster cavity collapse flight measurements included external pressures on the motor case and aft skirt, internal motor case pressures, accelerometers located in the forward skirt, mid-body area, and aft skirt, as well as strain gages located on the skin of the motor case. This flight data yielded applied pressure longitudinal and circumferential distributions which compare well with model test predictions. The internal motor case ullage pressure, which is below atmospheric due to the rapid cooling of the hot internal gas, was more severe (lower) than anticipated due to the ullage gas being hotter than predicted. The structural dynamic response characteristics were as expected. Structural ring and wall damage are detailed and are considered to be attributable to the direct application of cavity collapse pressure combined with the structurally destabilizing, low internal motor case pressure.

Keefe, R. T.

Space shuttle solid rocket booster reentry and decelerator system loads and dynamics

Recovery of the space shuttle solid rocket boosters required development of a heavy duty large decelerator subsystem. Successful recovery of the first launch pair of boosters demonstrated the adequacy of the design. Flight data consisting of accelerometers and parachute attach point loads provide a basis for evaluation of the decelerator subsystem performance. These results are summarized and compared to preflight predictions.

Moog, R.

System analysis approach to deriving design criteria (loads) for Space Shuttle and its payloads. Volume 1: General statement of approach

Space shuttle, the most complex transportation system designed to date, illustrates the requirement for an analysis approach that considers all major disciplines simultaneously. Its unique cross coupling and high sensitivity to aerodynamic uncertainties and high performance requirements dictated a less conservative approach than those taken in programs. Analyses performed for the space shuttle and certain payloads, Space Telescope and Spacelab, are used a examples. These illustrate the requirements for system analysis approaches and criteria, including dynamic modeling requirements, test requirements control requirements and the resulting design verification approaches. A survey of the problem, potential approaches available as solutions, implications for future systems, and projected technology development areas are addressed.

Ryan, R. S.

System analysis approach to deriving design criteria (Loads) for Space Shuttle and its payloads. Volume 2: Typical examples

The achievement of an optimized design from the system standpoint under the low cost, high risk constraints of the present day environment was analyzed. Space Shuttle illustrates the requirement for an analysis approach that considers all major disciplines (coupling between structures control, propulsion, thermal, aeroelastic, and performance), simultaneously. The Space Shuttle and certain payloads, Space Telescope and Spacelab, are examined. The requirements for system analysis approaches and criteria, including dynamic modeling requirements, test requirements, control requirements, and the resulting design verification approaches are illustrated. A survey of the problem, potential approaches available as solutions, implications for future systems, and projected technology development areas are addressed.

Ryan, R. S.

Space Shuttle Solid Rocket Booster Decelerator Subsystem Rocket Sled Test Program

A rocket sled test was performed as part of the development test program of the Space Shuttle Solid Rocket Booster (SRB) Decelerator Subsystem. The test objectives were to evaluate the nose cap/pilot chute deployment behavior and performance. The tests were performed by accelerating the sled and test article to the desired deployment conditions and then ejecting the SRB nose cap by firing three 30,000-lb thrusters. The nose cap then deployed the pilot chute (11.5-ft diam) which, in turn, initiated drogue chute pack deployment. Text conditions simulated the design deployment environment of dynamic pressure of 200 and 270 psf (corresponding sled velocities of 445 and 530 ft/s) and were conducted in configurations representative of SRB (solid rocket booster) angles of attack of 80 and 140 deg, respectively. A test description and summary of results are presented.

Kross, D. A.

Space Shuttle Solid Rocket Booster decelerator subsystem drop test results

An air drop test program was conducted as part of the development of a decelerator subsystem for recovering the Space Shuttle Solid Rocket Booster. This development test program consisted of six drops performed over the period from June 1977 to September 1978 at a parachute test center in California. The testing concerned a 48,000-lb drop test vehicle released from the B-52 mothership. The drop test program is described and pertinent test results are discussed. Data include snatch loads, inflation characteristics, peak inflation and disreef loads, and drag performance. Performance characteristics of the drogue parachute and the main parachute are established.

Moog, R. D.