Numerical simulation of the actuation system for the ALDF's propulsion control valve
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Publications and source records attributed to Korte, John J..
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A new procedure is demonstrated for optimizing hypersonic wind-tunnel-nozzle contours. The procedure couples a CFD computer code to an optimization algorithm, and is applied to both conical and contoured hypersonic nozzles for the purpose of determining an optimal set of parameters to describe the surface geometry. A design-objective function is specified based on the deviation from the desired test-section flow-field conditions. The objective function is minimized by optimizing the parameters used to describe the nozzle contour based on the solution to a nonlinear least-squares problem. The effect of the changes in the nozzle wall parameters are evaluated by computing the nozzle flow using the parabolized Navier-Stokes equations. The advantage of the new procedure is that it directly takes into account the displacement effect of the boundary layer on the wall contour. The new procedure provides a method for optimizing hypersonic nozzles of high Mach numbers which have been designed by classical procedures, but are shown to produce poor flow quality due to the large boundary layers present in the test section. The procedure is demonstrated by finding the optimum design parameters for a Mach 10 conical nozzle and a Mach 6 and a Mach 15 contoured nozzle.
An explicit, upwind algorithm was developed for the direct (noniterative) integration of the 3-D Parabolized Navier-Stokes (PNS) equations in a generalized coordinate system. The new algorithm uses upwind approximations of the numerical fluxes for the pressure and convection terms obtained by combining flux difference splittings (FDS) formed from the solution of an approximate Riemann (RP). The approximate RP is solved using an extension of the method developed by Roe for steady supersonic flow of an ideal gas. Roe's method is extended for use with the 3-D PNS equations expressed in generalized coordinates and to include Vigneron's technique of splitting the streamwise pressure gradient. The difficulty associated with applying Roe's scheme in the subsonic region is overcome. The second-order upwind differencing of the flux derivatives are obtained by adding FDS to either an original forward or backward differencing of the flux derivative. This approach is used to modify an explicit MacCormack differencing scheme into an upwind differencing scheme. The second order upwind flux approximations, applied with flux limiters, provide a method for numerically capturing shocks without the need for additional artificial damping terms which require adjustment by the user. In addition, a cubic equation is derived for determining Vegneron's pressure splitting coefficient using the updated streamwise flux vector. Decoding the streamwise flux vector with the updated value of Vigneron's pressure splitting improves the stability of the scheme. The new algorithm is applied to 2-D and 3-D supersonic and hypersonic laminar flow test cases. Results are presented for the experimental studies of Holden and of Tracy. In addition, a flow field solution is presented for a generic hypersonic aircraft at a Mach number of 24.5 and angle of attack of 1 degree. The computed results compare well to both experimental data and numerical results from other algorithms. Computational times required for the upwind PNS code are approximately equal to an explicit PNS MacCormack's code and existing implicit PNS solvers.
A numerical simulation of the actuation system for the propulsion control valve (PCV) of the NASA Langley Aircraft Landing Dynamics Facility was developed during the preliminary design of the PCV and used throughout the entire project. The simulation is based on a predictive model of the PCV which is used to evaluate and design the actuation system. The PCV controls a 1.7 million-pound thrust water jet used in propelling a 108,000-pound test carriage. The PCV can open and close in 0.300 second and deliver over 9,000 gallons of water per sec at pressures up to 3150 psi. The numerical simulation results are used to predict transient performance and valve opening characteristics, specify the hydraulic control system, define transient loadings on components, and evaluate failure modes. The mathematical model used for numerically simulating the mechanical fluid power system is described, and numerical results are demonstrated for a typical opening and closing cycle of the PCV. A summary is then given on how the model is used in the design process.
A hypersonic flow field over a generic airplane configuration is simulated by solving the Parabolized Navier-Stokes (PNS) equations. The finite difference solution of the PNS equations is calculated using a noniterative space marching, explicit, upwind scheme recently developed by the authors. Special gridding techniques are used which allowed the sharp changes in surface geometry of the airplane configuration to be modelled without smoothing of corners. Comparisons of the PNS results to a solution of the Navier-Stokes equations demonstrates a good agreement of the numerical results in approximately 1/6 of the cpu time. This paper demonstrates that the explicit upwind algorithm for solving the PNS equations is an efficient method for simulating hypersonic flow fields about complete airplane configurations and should be considered as an alternative to solving the Navier-Stokes equations for flow fields where the PNS equations are valid.
A new explicit upwind algorithm based on Roe's flux-difference splitting (FDS) method has been developed for the three-dimensional Parabolized Navier-Stokes (PNS) equations. For three-dimensional flows, FDS's are determined separately for the two nonmarching directions and modified to account for the calculated shock angle in the crossflow plane. Second-order FDS is applied to the pressure and convection terms with the streamwise pressure gradient limited in the subsonic region to maintain a hyperbolic inviscid equation set. Second-order central differencing is obtained in the two-step algorithm for the shear and heat flux terms. The new algorithm is demonstrated for three laminar flow test cases: supersonic flow over a flat plate, hypersonic flow over a 15 deg ramp, and hypersonic flow past a 10 deg cone at a 24 deg angle of attack. The computed results agree well with experimental measurements.