Khabiboulline, T. | Engineering Papers

DOE OSTI2024

Cold Test Results of Pre-Production PIP-II SSR2 Cavities with High-Power Couplers in the Fermilab Spoke Test Cryostat

As part of the PIP-II project at Fermilab, a pre-production cryomodule featuring 325 MHz Single Spoke Resonator type 2 (SSR2) superconducting RF cavities is under construction. These SSR2 cavities are fabricated by industry partners and undergo initial cold testing at our collaborating institution, IJCLab in France, utilizing low-power coupler. Subsequently, the cavities are subjected to final qualification at Fermilab, complete with tuner and high-power coupler assemblies. This paper provides an overview of the ongoing efforts dedicated to high-power testing of jacketed SSR2 cavities in the Spoke Test Cryostat (STC) at Fermilab. Performance parameters obtained from these tests are presented, offering valuable insights into the cavities operational characteristics and readiness for integration into the PIP-II cryomodule.

43 PARTICLE ACCELERATORS↗

DOE OSTI2024

Development of a Traveling-Wave (TW) SRF cavity

Traveling-wave technology can push the accelerator field gradient of niobium SRF cavity to 70MV/m or higher beyond the fundamental limit of 50~60MV/m in Standing-Wave regime. The 1st demonstration of TW resonance excitation in a proof-of-principle 3-cell SRF cavity in 2K liquid helium was successfully carried out at Fermilab in collaboration with Euclid Techlabs. In parallel with that, to advancing TW technologies necessary more for future accelerator-scale one, Fermilab has proposed a preliminary RF design of a half-meter scale TW SRF cavity by considering the physical dimensions of existing SRF facilities and the lessons learned from the 3-cell,. It consists of a 7-cell structure and a power feedback waveguide (WG) loop with new RF configurations to control TW resonance. Development efforts toward a TW 7-cell has been in progress. Here we report the recent activities and progresses of those.

Furuta, F.↗

DOE OSTI2024

On forced RF generation of CW magnetrons for accelerators

CW magnetrons, initially developed for industrial RF heaters, were suggested to power RF cavities of superconducting accelerators due to their higher efficiency and lower cost than traditionally used klystrons, IOTs or solid-state amplifiers. RF amplifiers driven by a master oscillator serve as coherent RF sources. CW magnetrons are regenerative RF generators with a huge regenerative gain. This causes regenerative instability with a quite large noise when a magnetron operates with the anode voltage above the threshold of self-excitation. Traditionally, an injection locking by a small signal is used for stabilization of magnetrons. In this case CW magnetrons with the injection-locked oscillations generate a high level of noise. This may preclude use of standard CW magnetrons in this operating mode in the Superconducting RF (SRF) accelerators. In this article we described a method developed for forced RF generation of CW magnetrons when the magnetron startup is provided by the injected forcing signal and the regenerative noise is suppressed. The method is most suitable for powering high Q-factor cavities.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

DOE OSTI2024

Excellent performance of 650 MHz single-cell niobium cavity after electropolishing

Electropolishing process and cathodes have undergone modification and optimization for both low- and high-beta 650 MHz five-cell niobium cavities for PIP-II. Cavities treated with these modified electropolishing conditions exhibited smooth surfaces and good performance in baseline tests. Nonetheless, due to administrative constraints on project cavities, maximum gradient performance testing was not conducted. This paper presents a study conducted on a single-cell 650 MHz cavity utilizing the optimized electropolishing conditions, highlighting the maximum performance attained for this specific cavity. The cavity tested at 2 K in a vertical cryostat reached a superior accelerating field gradient of 53.3 MV/m at Q0 of 1.6x1010, which is the highest gradient attained for this type of large-sized cavities.

43 PARTICLE ACCELERATORS↗

DOE OSTI2024

Gridded RF Gun Design for SRF Linac Applications

The thermionic gridded gun is described which generates short electron bunches for further acceleration in a Nb3Sn conduction cooled SRF linac. The gun is built into the first cavity of the 250 keV injector [1] for the 20 kW, 10 MeV, 1.3 GHz CW conduction cooled one-cavity linac. The beam current is 2 mA. The RF gun design is presented as well as the results of perveance measurements, which are in a good agreement with the design parameters. The design of the RF resonator of the gun is presented also. The beam generated by the gun is matched to the injector to provide lack of current interception in the SRF cavity.

43 PARTICLE ACCELERATORS↗

DOE OSTI2024

Progress and Challenges in Traveling-Wave SRF cavity development at Fermilab

Traveling-wave (TW) technology can push the accelerator field gradient of niobium SRF cavity to 70MV/m or higher beyond the limit of 50~60MV/m in Standing-wave (SW) technology. The early stages of TW SRF cavity developments had been funded by several SBIR grants to Euclid Techlabs and completed in collaboration with Fermilab through a 1-cell prototype and a proof-of-principle 3-cell TW cavity. The TW resonance excitation in the 3-cell TW cavity at 2K was demonstrated through the low power RF test in early 2024. A high-power test of the 3-cell in TW mode being prepared. To advance a design and technology to fabricate a novel high gradient TW SRF cavity, FNAL proposed a half-meter TW RF design and R&Ds to realize that are in progress. Here we will report the recent progress in the 3-cell TW cavity and the challenges towards a half-meter scale TW cavity.

Furuta, F.↗

DOE OSTI2024

On the Life Expectance of High-power CW Magnetrons for SRF Accelerators

Modern CW or pulse Superconducting RF (SRF) accelerators require efficient RF sources controllable in phase and power with a reduced cost. Therefore, utilization of the high-power CW magnetrons as RF sources in SRF accelerator projects was proposed in a number of works, e.g., [1, 2]. But typically, the CW magnetrons are designed as RF sources for industrial heating, and the lifetime of the tubes is not the first priority as it is required for high-energy accelerators. The high-power industrial CW magnetrons use the cathodes made of pure tungsten. The emission properties of the tungsten cathodes are not deteriorated much by electron and ion bombardments, but the latter causes sputtering of the cathode in the magnetron crossed fields. The sputtered cathode material covers the magnetron interior. This leads to sparks and discharges that limit the life of the magnetrons. We considered an analysis of magnetron failure modes vs. output power [3]. We developed a model of ionization of the residual gas in the magnetrons interaction space and simulated the spattering of the cathode in 100 kW CW magnetrons to estimate the life expectancy. Basing on results we proposed ways to increase the CW magnetrons longevity for SRF accelerators.

43 PARTICLE ACCELERATORS↗

DOE OSTI2024

Cold Test Results of Pre-Production PIP-II SSR2 Cavities with High-Power Coupler in the Fermilab Spoke Test Cryostat

As part of the PIP-II project at Fermilab, a pre-production cryomodule featuring 325 MHz Single Spoke Resonator type 2 (SSR2) superconducting RF cavities is under construction. These SSR2 cavities are fabricated by industry partners and undergo initial cold testing at our collaborating institution, IJCLab in France, utilizing low-power coupler. Subsequently, the cavities are subjected to final qualification at Fermilab, complete with tuner and high-power coupler assemblies. This paper provides an overview of the ongoing efforts dedicated to high-power testing of jacketed SSR2 cavities in the Spoke Test Cryostat (STC) at Fermilab. Performance parameters obtained from these tests are presented, offering valuable insights into the cavities operational characteristics and readiness for integration into the PIP-II cryomodule.

Sukhanov, A.↗

DOE OSTI2024

PIP-II High Beta 650 Prototype Cryomodule Assembly Experience and Related Design Optimization

After shipment to the Daresbury Lab and return to Fermilab, the prototype HB650 cryomodule underwent another phase of 2K RF testing to ascertain any performance issues that may have arisen from the transport of the cryomodule. While measurements taken at room temperature after the conclusion of shipment indicated that there were no negative impacts on cavity alignment, beamline vacuum, or cavity frequency, testing at 2K was required to validate other aspects such as tuner operation, cavity coupling, cryogenic system integrity, and cavity performance. Results of this latest round of limited 2K testing will be presented.

Ozelis, J.↗

DOE OSTI2024

GRIDDED RF GUN DESIGN FOR SRF LINAC APPLICATIONS

The thermionic gridded gun is described which gener-ates short electron bunches for further acceleration in a Nb3Sn conduction cooled SRF linac. The gun is built into the first cavity of the 250 keV injector [1] for the 20 kW, 10 MeV, 1.3 GHz CW conduction cooled one-cavity linac. The beam current is 2 mA. The RF gun design is presented as well as the results of perveance measure-ments, which are in a good agreement with the design parameters. The design of the RF resonator of the gun is presented also. The beam generated by the gun is matched to the injector to provide lack of current inter-ception in the SRF cavity.

Gonin, I.↗

DOE OSTI2024

Towards the first high-Q treatments for 800 MHz 5-cell elliptical cavities

High-efficiency, high-velocity, sub-GHz elliptical superconducting RF cavities are a critical enabling technology for multiple upcoming accelerator development projects such as for the Powerful Energy Recovery Linac for Experiments (PERLE), and for the Future Circular Collider s (FCC) Booster, and future realizations of its Collider ring. The ambitious quality factor and gradient requirements of these applications require strong SRF R&D programs aimed at developing and optimizing advanced surface processing techniques for 800 MHz cavities. We report the initiation of the 800 MHz R&D program at Fermilab, with the aim of developing high-performance cavities compatible with PERLE and FCC applications.

McGee, K.↗

DOE OSTI2024

On the Life Expectancy of High-Power CW magnetrons for Superconducting Accelerators*

Utilization of the high-power CW magnetrons as RF sources in SRF accelerators was proposed in a number of works, e.g., [1, 2]. But typically, the CW high-power magnetrons are designed as RF sources for industrial heating, and the lifetime of the tubes is not the first priority as it is required for high-energy accelerators. The high-power CW magnetrons use cathodes made of pure tungsten. The emission properties of the tungsten cathodes are not deteriorated much by electron and ion bombardment, but the latter causes sputtering of the cathode in the magnetron crossed fields. The sputtered cathode material covers the magnetron interior. That leads to sparks and discharges in a magnetron limiting its lifetime. Thus, the life expectancy estimates are highly important for application of CW magnetrons in SRF accelerator projects.

43 PARTICLE ACCELERATORS↗

DOE OSTI2024

Excellent performance of 650 MHz single-cell niobium cavity after electropolishing

Explore the source record for details and available documents.

Chouhan, V.↗

DOE OSTI2024

On forced RF generation of CW magnetrons for SRF accelerators

CW magnetrons, initially developed for industrial RF heaters, were suggested to power RF cavities of superconducting accelerators due to their higher efficiency and lower cost of RF power per Watt than used traditionally klystrons, IOTs or solid-state amplifiers. RF amplifiers driven by a master oscillator serve as coherent RF sources. CW magnetrons are regenerative RF generators with a huge regenerative gain to start up reliably with self-excitation even if the tube is powered by a DC power supply. This causes regenerative instability with a large noise when a magnetron operates with the anode voltage above the threshold of self-excitation. Traditionally for stabilization of magnetrons is used injection locking by a signal PLock ≤ -20 dB or less then of the magnetron power PMag. Then the magnetron generates the injection locked oscillations and generates noise. This may preclude use of standard CW magnetrons in some SRF accelerators. We developed briefly described below a mode for forced coherent RF generation of CW magnetrons when the magnetron startup is provided by the injected forcing signal and the regenerative noise is suppressed. The mode is most suitable for powering high Q-factor SRF cavities.

Kazakevich, G.↗

DOE OSTI2024

Progress and Challenges in Traveling-Wave SRF cavity development at Fermilab

Traveling-wave (TW) technology can push the accelerator field gradient of niobium SRF cavity to 70MV/m or higher beyond the limit of 50~60MV/m in Standing-wave (SW) technology. The early stages of TW SRF cavity developments had been funded by several SBIR grants to Euclid Techlabs and completed in collaboration with Fermilab through a 1-cell prototype and a proof-of-principle 3-cell TW cavity. The TW resonance excitation in the 3-cell TW cavity at 2K was demonstrated through the low power RF test in early 2024. A high-power test of the 3-cell in TW mode being prepared. To advance a design and technology to fabricate a novel high gradient TW SRF cavity, FNAL proposed a half-meter TW RF design and R&Ds to realize that are in progress. Here we will report the recent progress in the 3-cell TW cavity and the challenges towards a half-meter scale TW cavity.

Furuta, F.↗

DOE OSTI2024

On Forced RF Generation of CW Magnetrons for SRF Accelerators

CW magnetrons, initially developed for industrial RF heaters, were suggested to power RF cavities of superconducting accelerators due to their higher efficiency and lower cost than traditionally used klystrons, IOTs or solid-state amplifiers. RF amplifiers driven by a master oscillator serve as coherent RF sources. CW magnetrons are regenerative RF generators with a huge regenerative gain. This causes regenerative instability with a large noise when a magnetron operates with the anode voltage above the threshold of self-excitation. Traditionally for stabilization of magnetrons is used injection locking by a quite small signal. Then the magnetron except the injection locked oscillations may generate noise. This may preclude use of standard CW magnetrons in some SRF accelerators. Recently we developed briefly described below a mode for forced RF generation of CW magnetrons when the magnetron startup is provided by the injected forcing signal and the regenerative noise is suppressed. The mode is most suitable for powering high Q-factor SRF cavities.

43 PARTICLE ACCELERATORS↗

DOE OSTI2024

Results of High Order Modes Spectra Measurements in 1.3 GHz Cavities for LCLS-II

Fermilab recently completed production and testing of 1.3 GHz cryomodules for the LCLS-II project. Each cryomodule consists of eight TESLA-shaped superconducting elliptical cavities equipped with two High Order Mode (HOM) coupler ports. Measurement of the HOM spectrum is part of the incoming quality control of cavities at room temperature and the final qualification cold test of cryomodules at the Cryomodule Test Facility (CMTF). In this paper we describe the procedure for measuring the HOM spectrum along with further data processing. Finally, we present accumulated statistics of individual HOM frequencies and quality factors related to various cavity vendors and discuss the possible contribution of HOMs to heat loads and beam dynamics.

43 PARTICLE ACCELERATORS↗

DOE OSTI2024

HOM Spectra Measurements in 1.3 GHz Cavities for LCLS-II

Fermilab recently completed production and testing of 1.3 GHz cryomodules for the LCLS-II project. Each cryomodule consists of eight TESLA-shaped super-conducting elliptical cavities equipped with two High Order Mode (HOM) coupler ports. Measurement of the HOM spectrum is part of the incoming quality control of cavities at room temperature and the final qualification cold test of cryomodules at the Cryomodule Test Facility (CMTF). In this paper we describe the procedure for measuring the HOM spectrum along with further data processing. Finally, we present accumulated statistics of individual HOM frequencies and quality factors related to various cavity vendors and dis-cuss the possible contribution of HOMs to heat loads and beam dynamics.

Lunin, A.↗