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Kelsay Neely

Publications and source records attributed to Kelsay Neely.

Handbook for Additively Manufactured Materials: Microstructure, Properties, and Fractography

As the additive manufacturing (AM) industry has grown and the processes have matured more alloys have been adapted to the various AM processes. Understanding the microstructure and properties of these AM alloys is important in designing parts that perform appropriately in application. For decades materials handbooks have been informative references for designers and engineers alike to know what properties and microstructures to expect in alloys produced by other forms of manufacturing. AM alloy references for properties and microstructures have been largely limited to literature that may not be subject to the same industry standard heat treatments or in standard process parameters. NASA has worked with partners to characterize various commercially available AM alloys with a high degree of traceability. This work aims utilize industry-relevant, traceable datasets to develop a new handbook for AM alloys to better inform designers and engineers of the microstructures, fractures, and first order properties from over 30 AM alloys produced across the industry.

Additive Manufacturing↗

Orbital Collector Concept

This is a concept for a system that can perform most aspects of recycling/manufacturing in zero-g & low-g space environments. The system consists primarily of a rotating arm that provides artificial gravity, power, data, and mechanical connections to different modules designed for individual aspects of recycling/manufacturing. The modules are designed to contain the materials being processed, thereby preventing the system from generating external debris during recycling/manufacturing. This system is designed to complement the abilities of the Orbital Workshop (see NTR 1662994822).

manufacturing↗

Orbital Workshop Concept

This is a concept for a system that can perform certain aspects of recycling/manufacturing/integration/servicing in zero-g & low-g space environments. The system consists of a slowly rotating inflatable tube that surrounds a system being worked on. This design captures debris by generating artificial gravity, thereby allowing “dirty” manufacturing/ recycling/ integration/ servicing techniques and enables loading/unloading of large systems. The system encapsulates the piece being worked on and uses an internal robotic arm with appropriate tools. This system is designed to complement the abilities of the Orbital Collector (see NTR 1660756036).

manufacturing↗