NASA's Space Launch System Progress Report
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John Honeycutt↗
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John Honeycutt
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NASA’s Space Launch System: Status Report on the World’s Most Capable Launch Vehicle
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John Honeycutt↗
NASA’s Space Launch System: Progress Toward Launch
The Space Launch System (SLS), NASA’s cornerstone launch capability for a new generation of deep space exploration, has begun assembly at Kennedy Space Center (KSC) in preparation for launch in 2021. SLS will provide an unparalleled launch capability for human and robotic deep space exploration missions. Its proven propulsion system, upgrade path to more powerful vehicles, and high-volume payload fairings make it the foundation for ambitious and demanding as part of the Artemis program. Artemis is NASA’s 21st-century plan to put boots on the Moon and to perform sustainable, long-term science in deep space, with eyes toward sending explorers to Mars. The initial SLS vehicle to fly, Block 1 in the crew configuration – with the new Orion spacecraft – is scheduled to lift off from revitalized launch facilities at KSC in 2021 for an uncrewed test flight known as Artemis I. Manufacturing is complete on the vehicle and all elements have been delivered to the Exploration Ground Systems (EGS) Program, except the core stage. The program’s all-new development, the core stage is currently in the midst of a “Green Run” test campaign at Stennis Space Center (SSC). Eight progressively more challenging tests in the Green Run series will culminate in a hot-fire of four flight-proven liquid hydrogen/liquid oxygen (LH2/LOX) RS25 engines. Following the Green Run hotfiring, the core stage will ship to KSC. Already at KSC, aft sections of the fivesegment solid rocket boosters are being assembled. Previously delivered elements, including the upper stage, are undergoing final checkouts in preparation for stacking. An exciting 2021 will include such milestones as stacking SLS and Orion in KSC’s Vehicle Assembly Building (VAB), modal testing, roll out to Launch Pad 39B, Wet Dress Rehearsal (WDR), and launch. Teams across the country are preparing for launch by finalizing procedures, defining launch constraints and flight rules, training console operators, performing simulations, and more. With the SLS Block 1 vehicle for Artemis I nearing integration and launch, the second Block 1 vehicle in the crew configuration, which will carry astronauts on an Artemis II hybrid lunar flyby mission, has several elements manufactured. In fact, the solid rocket motor segments and RS-25 engines are complete. Those program elements are processing hardware for the third flight and working toward manufacturing the second SLS variant to fly, Block 1B, which will onramp a powerful new upper stage, the Exploration Upper Stage (EUS).
John Honeycutt↗
NASA Space Launch System Completes Green Run Testing, Begins Assembly
NASA’s Space Launch System (SLS) Program is poised in 2021 to shift its focus to the launch site with the completion of its last major integrated hardware and software test. SLS is NASA’s evolvable super heavy-lift launch vehicle for deep space exploration. Using proven propulsion technologies, SLS will be the most powerful launch vehicle in the world. That capability translates not only into more mass and volume to destinations but also simplified payload design and mission operations and greater opportunity for mission success. These capabilities will be important for the Artemis program, NASA’s plan to return humans to the Moon to stay in a sustainable way in order to develop and test technologies and operations needed for human missions to Mars and other destinations. SLS will anchor the transportation leg of an innovative, sustainable program of lunar exploration with commercial and international partners as the first step of human exploration of deep space. While all major hardware and software efforts made significant progress in 2020 and 2021, the most visible was the Green Run test series of the Artemis I core stage conducted at NASA’s Stennis Space Center (SSC) on the B-2 test stand. The series validated core stage design, performance, workmanship, and readiness for shipment to NASA Kennedy Space Center (KSC) for final processing, integration and launch. The core stage provides the backbone for SLS’ main propulsion system, consisting of two five-segment solid rocket boosters and four RS-25 liquid hydrogen (LH2)/liquid oxygen (LOX) engines. SLS also includes an Interim Cryogenic Propulsion Stage (ICPS) that will insert the Orion crew spacecraft into a lunar trajectory.
John Honeycutt↗
NASA Space Launch System Completes Key Hot Fire Test and Begins Vehicle Integration
The Moon is again in reach. NASA and its commercial and international partners are on the way back. The team is working to land the first woman and the first person of color on the planetary body. NASA and its partners made significant progress towards that goal in the latter half of 2020 and the first half of 2021, including on the agency’s Space Launch System (SLS) rocket – a key part of the Artemis program. The SLS core stage for the Artemis I mission – the first launch of SLS and an uncrewed Orion capsule – completed the Green Run test series and was successfully mated with the SLS twin solid rocket boosters on the mobile launcher at Kennedy Space Center (KSC). All of the major systems for Artemis I are at KSC for assembly, integration, and launch, targeted for late 2021. Work also continued on SLS hardware for Artemis II, which will be the first flight of crew on Orion and SLS. Work progressed on core stage components, booster segments, and other hardware for Artemis III and future missions. This paper will detail the progress made.
John Honeycutt↗
NASA Space Launch System Completes Key Hot Fire Test and Begins Vehicle Integration
NASA and its commercial and international partners are on the way back to the Moon. Significant progress towards that goal was made in 2021, including on the agency’s Space Launch System (SLS) rocket – a key part of the Artemis initiative. The SLS core stage for the Artemis I mission – the first launch of SLS and an uncrewed Orion capsule – completed its Green Run test series in early 2021 and was successfully mated with the SLS twin solid rocket boosters on the mobile launcher at Kennedy Space Center (KSC). The launch vehicle stage adapter, interim cryogenic propulsion stage, and the Orion stage adapter structural test article and Orion spacecraft mass simulator were also stacked. The flight Orion spacecraft and Orion stage adapter are being prepared for stacking and launch, targeted for late 2021 following a wet dress rehearsal at Launch Complex 39B. SLS hardware for Artemis II, which will be the first flight of crew on Orion and SLS, is also in work. Work progressed on core stage components, booster segments, and other hardware for Artemis III and future missions. This paper will detail the progress made.
John Honeycutt↗
NASA’s Space Launch System Successfully Launches Artemis I Mission and Hardware Progress Continues for Next Artemis Missions
NASA’s Artemis I mission will be the first flight of the agency’s Space Launch System (SLS) rocket. It will launch an uncrewed Orion spacecraft to the Moon, where it will enter a highly elliptical retrograde orbit. In 2022, final tests, checkouts, and preparations were on schedule to be completed, including the vital wet dress rehearsal (WDR) at Kennedy Space Center’s (KSC) Launch Complex 39B. Following successful completion of WDR, which is expected in summer 2022, the Artemis I launch vehicle will be returned to the Vehicle Assembly Building (VAB) at KSC where it will be prepared for launch. Important data were collected during launch and will be shared as applicable. While the Artemis I hardware and mission took center stage in 2022, significant progress was made on hardware and software for future Artemis missions, including for the first crewed launch and the following SLS Block 1B and Block 2 variants of the rocket.
John Honeycutt↗
NASA’s Space Launch System: Artemis I Results and the Path Forward
The Artemis era of human space exploration beyond low Earth orbit launched at 1:47 a.m. EST on November 16, 2022. Artemis I was the first integrated flight of the agency’s new super heavy-lift rocket, the Space Launch System (SLS), and the next-generation spacecraft for astronauts, Orion. The mission sent an uncrewed Orion spacecraft into a distant retrograde orbit about the Moon. During the 25-day mission, NASA collected valuable data on the performance of the launch vehicle and crew spacecraft and information on the deep space environment where crews will soon operate. Orion splashed down approximately 80 miles off the coast of Baja, California, at the conclusion of the mission December 11. This paper will provide a summary of the launch campaign from vehicle integration and testing through completion of the upper stage phase with primary emphasis on SLS. It will also discuss highlights of progress on manufacturing and testing of SLS hardware and software for upcoming Artemis missions.
John Honeycutt↗
NASA’s Space Launch System: Artemis I Results and the Path Forward
On Nov. 16, 2022, NASA launched the Artemis I mission on the agency’s new SLS (Space Launch System) rocket. The debut launch of the integrated vehicle sent an uncrewed Orion spacecraft into a distant retrograde (DRO) orbit about the Moon to accomplish multiple mission objectives, including evaluating Orion’s heatshield at lunar return velocities and collecting critical data from the first flight of the new superheavy lift launch vehicle. Post-flight data analyses show that the rocket performed with a high degree of precision and accuracy. In addition to completing testing and launch of the Artemis I SLS in 2022, notable progress was made on hardware for future launch vehicles that will support Artemis missions II, III, IV, and V. The Artemis II core stage is mostly complete, and its RS-25 engines were integrated in the fall of 2023. The Artemis II solid rocket booster motor segments were shipped to the launch site in September 2023. Propellant tanks are being manufactured for additional missions, solid booster segments are being cast and prepared, software is being developed, and production of new RS-25 engines is underway. A more capable upper stage is in development, as well as a large adapter to encapsulate a 10-metric ton (t) co-manifested payload. This paper will provide details on the Artemis I flight as well as cover hardware progress for the future flights as available.
John Honeycutt↗
NASA’s Space Launch System: Comprehensive Test Program Leads to Mission Success during Artemis I Flight Test
NASA’s SLS (Space Launch System) rocket had a successful first launch on Nov. 16, 2022, sending an uncrewed Orion spacecraft to the Moon on the agency’s Artemis I mission. Ten 6U CubeSats were also deployed from SLS during the mission. Orbital insertion parameters, including insertion velocity and altitude, were within hundredths and tenths of a percent from predicted values, corroborating data collected from the individual elements that showed similar performance accuracy. While launch remains the main test – and Artemis I was a true test flight – to collect data, confirm and refine computer models, and validate hardware test data, multiple test programs led up to the first flight and enabled the historic launch. Additionally, SLS was designed from the beginning to be a crew-rated launch vehicle, and teams put the astronauts who will fly on it at the forefront of the development process. This paper and presentation will cover the SLS design and development programs that led to the successful Artemis I mission, and which have set the stage to send the first astronauts back to cislunar space since the Apollo 17 crew in 1972.
John Honeycutt↗
Comprehensive Test Program of NASA's Space Launch System Rocket Leads to Successful Artemis Mission
NASA’s SLS (Space Launch System) rocket had a successful first launch on Nov. 16, 2022, sending an uncrewed Orion spacecraft to the Moon on the agency’s Artemis I mission. Ten 6U CubeSats were also deployed from SLS during the mission. Orbital insertion parameters, including insertion velocity and altitude, were within hundredths and tenths of a percent from predicted values, corroborating data collected from the individual elements that showed similar performance accuracy. While launch remains the main test – and Artemis I was a true test flight – to collect data, confirm and refine computer models, and validate hardware test data, multiple test programs led up to the first flight and enabled the historic launch. Additionally, SLS was designed from the beginning to be a crew-rated launch vehicle, and teams put the astronauts who will fly on it at the forefront of the development process. This paper and presentation will cover the SLS design and development programs that led to the successful Artemis I mission, and which have set the stage to send the first astronauts back to cislunar space since the Apollo 17 crew in 1972.
John Honeycutt↗
NASA’s Space Launch System: Powering Artemis and Enabling Discovery
The debut launch of NASA’s super-heavy lift SLS (Space Launch System) rocket in November 2022 opened a new era of deep space exploration. Called the Artemis I mission, the launch sent an uncrewed Orion spacecraft more than 268,000 miles from Earth into a distant retrograde orbit (DRO) about the Moon, before splashing down in the Pacific Ocean 25 days later. While the mission was critical for multiple reasons to NASA’s Artemis campaign, the data collected during the first launch of SLS was vital to understanding how the launch vehicle performs in the flight environment. The test flight provided real-world data to ground and improve models, on-ground testing, and vehicle performance. Data returned show a nominal launch, with many parameters accurate to pre-flight predictions to within tenths of a percent. Equipped with the data, the SLS team is readying the Artemis II vehicle. Beginning with the fourth flight, SLS variants will have multiple upgrades, which increase the capability of the rocket to enable the nation’s most ambitious missions of returning astronauts to the Moon and lunar vicinity. Current hardware progress, as well as Artemis I flight data, will be provided. Additionally, the test programs that enabled the successful first flight will be discussed.
John Honeycutt↗