Engineering Papers⌕ Search

Engineering topics

Hornbostel, Katherine

Publications and source records attributed to Hornbostel, Katherine.

Investigation of a Hybrid Carbon Capture System at a NGCC Power Plant That Performs Direct Air Capture During Off-Peak Hours

The goal of this project was to investigate the feasibility of coupling NGCC power plants with membrane and solid sorbent carbon capture to achieve net negative carbon emissions. This novel hybrid system has a couple of potential benefits: 1) the carbon capture systems could help the NGCC plant by minimizing its carbon footprint and giving it a new revenue stream from direct air capture, and 2) the NGCC plant could help direct air capture scale up quickly and costeffectively by providing it with electricity, steam and compressed air streams. In order to investigate this hybrid design, we developed a complex, integrated system model consisting of: 1) a NGCC power plant model developed by Dr. Bhattacharyya’s team at WVU, 2) a membrane carbon capture model developed by Dr. Lipscomb’s team at U Toledo, and 3) a solid sorbent carbon capture model developed by Dr. Hornbostel’s team at U Pittsburgh. Mr. Matuszewski’s team at AristoSys LLC integrated these three models into a single, integrated model using FOQUS, an optimization tool developed by the NETL CCSI 2 program. Optimizations were then performed on this integrated model to determine the cost and carbon capture rates under a range of electricity and carbon price scenarios.

20 FOSSIL-FUELED POWER PLANTS↗

3D Printed Polymer Composites for CO 2 Capture

Here, we have developed polymer composite inks that may be three-dimensionally (3D) printed to produce new reactor designs for CO 2 capture. These inks are composed of solid sodium carbonate particles dispersed within an uncured silicone and are printed using direct ink writing (DIW). After printing, the silicone is cured, and the structures are hydrated to form aqueous sodium carbonate domains dispersed throughout the silicone. These domains enable high CO 2 absorption rates by creating domains with a high surface area of the solvent per unit volume in the printed structures. These results demonstrate an order-of-magnitude improvement in CO 2 absorption rates relative to a liquid pool of sodium carbonate. The results from this class of composite inks demonstrate the potential for the use of 3D printing to shape new and advanced CO 2 capture reactors.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Process Modeling and Techno-Economic Analysis of a CO 2 Capture Process Using Fixed Bed Reactors with a Microencapsulated Solvent

A detailed model of a capsule containing sodium carbonate solution is developed here to study the microencapsulated carbon capture solvents (MECS). A rigorous vapor–liquid equilibrium model is developed for the Na 2 CO 3 –CO 2 –H 2 O system, where liquid-phase nonideality is modeled by the electrolyte nonrandom two-liquid model. The data from the experiments conducted at the Lawrence Livermore National Laboratory is used to obtain a maximum likelihood estimate of the initial solvent concentration inside the capsules and the parameters for the capsule model. A nonisothermal, dynamic model of a fixed bed contactor filled with these capsules is then developed. In addition to direct steam injection, indirect heating using an embedded heat exchanger is modeled for desorption. Finally, the model is used to simulate temperature swing absorption and desorption cycles. The results of these studies indicate that there is an optimal residence time or superficial flue gas velocity to minimize the bed volume. However, the total energy requirement for desorption monotonically decreases with increased residence time as the proportion of the sensible heat to the total regeneration heat keeps decreasing. Furthermore, heat recovery from the bed is crucial to keep energy penalty for regeneration low. A techno-economic analysis is conducted, and the equivalent annual operating cost (EAOC) is analyzed for two different reactor materials (concrete and carbon-steel) and compared with a system using a conventional monoethanolamine (MEA) solvent. In this work, the minimum EAOC for the MECS fixed bed configuration is approximately 1.8–2.7 times higher than the EAOC for an MEA system with a similar amount of heat recovery (85%). The impact of ±50% uncertainty in the capital cost estimate is also evaluated, and the minimum EAOC is 1.5 times higher than the MEA technology for 85% heat recovery. These results using microencapsulated sodium carbonate solution are a starting point that sets an upper limit on the cost of the MECS carbon-capture system. Improvements to the MECS capsules (e.g., using a higher carbonate concentration and lowering the shell mass transfer resistance) and also exploring other contactor technologies are expected to decrease the system cost and make it more competitive.

20 FOSSIL-FUELED POWER PLANTS↗