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Heifetz, A.

Publications and source records attributed to Heifetz, A..

Classification of computed thermal tomography images with deep learning convolutional neural network

Thermal tomography (TT) is a computational method for the reconstruction of depth profile of the internal material defects from Pulsed Infrared Thermography (PIT) nondestructive evaluation. Here, the PIT method consists of recording material surface temperature transients with a fast frame infrared camera, following thermal pulse deposition on the material surface with a flashlamp and heat diffusion into material bulk. TT algorithm obtains depth reconstructions of thermal effusivity, which has been shown to provide visualization of the subsurface internal defects in metals. In many applications, one needs to determine the defect shape and orientation from reconstructed effusivity images. Interpretation of TT images is non-trivial because of blurring, which increases with depth due to the heat diffusion-based nature of image formation. We have developed a deep learning convolutional neural network (CNN) to classify the size and orientation of subsurface material defects in TT images. CNN was trained with TT images produced with computer simulations of 2D metallic structures (thin plates) containing elliptical subsurface voids. The performance of CNN was investigated using test TT images developed with computer simulations of plates containing elliptical defects, and defects with shapes imported from scanning electron microscopy images. CNN demonstrated the ability to classify radii and angular orientation of elliptical defects in previously unseen test TT images. We have also demonstrated that CNN trained on the TT images of elliptical defects is capable of classifying the shape and orientation of irregular defects.

42 ENGINEERING↗

Transmission of Images on High-Temperature Nuclear-Grade Metallic Pipe with Ultrasonic Elastic Waves

Transmission of information using elastic ultrasonic waves on existing metallic pipes provides an alternative communication option for a nuclear facility. The advantages of this approach consist of transmitting information through barriers, such as the containment building wall, with minimal modification of the existing hardware. Because bit rates on the order of kilobits per second are achievable, relatively large volumes of data, such as images, can be transmitted. A viable candidate for an ultrasonic communication channel is a stainless steel pipe of the chemical volume control system (CVCS) that penetrates through the reactor containment building wall through a sealed tunnel. To study ultrasonic communication under simulated nuclear facility conditions of high temperature, a test article was developed by installing heating tapes, temperature controllers, and thermal insulation on a laboratory CVCS-like stainless steel pipe. High temperature and radiation-resilient lithium niobate ultrasonic transducers were utilized for information transmission on the heated pipe. The amplitude shift keying (ASK) digital communication protocol was developed and implemented in a GNU Radio software-defined radio environment. A root-raised-cosine filter was introduced to suppress ultrasonic transducer ringing and thus reduce inter-symbol interference. This resulted in the enhancement of the data transmission bit rate compared to information encoding with square pulses. Demonstrations of communication at high temperature included transmission of a 90-KB image at the bit rate of 10 Kbps with a bit error rate of 10 -3 across a 6-ft-long straight pipe heated up to 230 degrees C. Additional preliminary studies were conducted to evaluate ultrasonic communication system resilience to environmental degradation and damage.

42 ENGINEERING↗

Thermal tomography 3D imaging of additively manufactured metallic structures

Thermal tomography is a computational method for heat diffusion-based imaging of solids, which provides 3D visualization of data from flash thermography measurements. We investigate thermal tomography imaging and nondestructive evaluation of stainless steel and nickel super alloy metallic structures produced with the laser powder bed fusion (LPBF) additive manufacturing (AM) process. Metallic structures produced with LPBF contain defects, and there are limited capabilities to evaluate these structures non-destructively. Thermal tomography reconstruction of 3D apparent spatial effusivity provides information about AM structure geometry and internal material flaws. We study performance of thermal tomography in imaging of metallic structures through COMSOL computer simulations of transient heat transfer and through reconstruction of data obtained from experimental measurements. Thermal tomography reconstructions of structure shape and dimensions are shown for the Inconel 718 AM structure which has variations in the horizontal plane but is uniform along the depth dimension. Reconstruction of internal defects is investigated using a stainless steel 316L specimen with flat bottom hole (FBH) indentations, and the Inconel 718 plate is produced with the LPBF method, which contains imprinted hemispherical shape low density regions containing non-sintered metallic powder. The FBHs have the same sizes as the imprinted defects in the LPBF specimens but offer better imaging contrast. Thermal tomography reconstructions provide visualizations of internal defects and allow for estimation of their sizes and locations. Results of this study demonstrate that thermal tomography can be used for visualization and quality control in AM.

36 MATERIALS SCIENCE↗

Nondestructive Testing Research and Development Efforts at Argonne National Laboratory—An Overview

The Nuclear Engineering (NE) Division of Argonne National Laboratory (ANL) has been involved for many years with research and development efforts associated with the nondestructive testing/evaluation (NDT/NDE) of critical components and structures in power generation (nuclear and fossil plants), aerospace, defense, homeland security, medical, and scientific applications. A wide range of NDT methods including electromagnetic, thermal, radiographic, acoustic and ultrasonic methods have been used for a wide range of material evaluation applications. Argonne’s expertise in analytical and numerical modeling of thermal, acoustic and electromagnetic interaction with complex media as well as advanced signal processing and data analysis have been utilized extensively for NDT applications. Three active areas of research, all in connection with NDT of materials and systems utilized in nuclear energy applications, are discussed in detail in this paper.

Eddy current testing↗

Ultrasonic Link Model Development

The objective of this project is to develop and demonstrate methods for transmission of information in nuclear facilities across physical barriers as acoustic/elastic guided waves along existing in-place metal piping infrastructure. Acoustic communication (AC) system hardware and software layers for efficient and resilient transfer of data are being developed,with the goal of performing experimental demonstration of information transmission in a representative environment.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Advanced Materials and Technologies for Resilient Infrastructure Systems

Infrastructure is largely unnoticed until it breaks down and services fail. This includes water supplies, gas pipelines, bridges and highways, phone lines and cell towers, and the electric grid — all of the complex systems that keep our societies and economies running. The secure and reliable functioning of our nation’s critical infrastructure is required; however, U.S. infrastructures face a rising frequency and severity of natural disasters (Figure 1), and a growing number and sophistication of physical and cyber attacks. With increasing technological and economic progress, infrastructures are growing more interconnected, necessitating new considerations for their security. Recent disasters such as Superstorm Sandy provide profound insights into how non-linear interactions combine with network effects to trigger a cascade of events across interdependent systems.

36 MATERIALS SCIENCE↗