Engineering topics

Hadaway, James

Publications and source records attributed to Hadaway, James.

At least 19 records

NASA NTRS2018

Performance of the Center-Of-Curvature Optical Assembly During Cryogenic Testing of the James Webb Space Telescope

Cryogenic testing of the James Webb Space Telescope (JWST) included center-of-curvature metrology of the 18-segment primary mirror (PM). The Center-of-Curvature Optical Assembly (COCOA) consisted of a multiple-wavelength interferometer, a reflective null, coarse and fine alignment systems, and two displacement measuring interferometer systems. The COCOA enabled alignment and phasing of the segments from millimeter-level errors down to the nanometer level. This paper describes the COCOA, the test setup, the testing performed, and the performance of the COCOA in aligning the PM segments and measuring the final PM wavefront error.

Hadaway, James↗

NASA NTRS2016

Alignment Test Results of the JWST Pathfinder Telescope Mirrors in the Cryogenic Environment

After integration of the Optical Telescope Element (OTE) to the Integrated Science Instrument Module (ISIM) to become the OTIS, the James Webb Space Telescope OTIS is tested at NASAs Johnson Space Center (JSC) in the cryogenic vacuum Chamber A for alignment and optical performance. The alignment of the mirrors comprises a sequence of steps as follows: The mirrors are coarsely aligned using photogrammetry cameras with reflective targets attached to the sides of the mirrors. Then a multi-wavelength interferometer is aligned to the 18-segment primary mirror using cameras at the center of curvature to align reflected light from the segments and using fiducials at the edge of the primary mirror. Once the interferometer is aligned, the 18 primary mirror segments are then adjusted to optimize wavefront error of the aggregate mirror. This process phases the piston and tilt positions of all the mirror segments. An optical fiber placed at the Cassegrain focus of the telescope then emits light towards the secondary mirror to create a collimated beam emitting from the primary mirror. Portions of the collimated beam are retro-reflected from flat mirrors at the top of the chamber to pass through the telescope to the SI detector. The image on the detector is used for fine alignment of the secondary mirror and a check of the primary mirror alignment using many of the same analysis techniques used in the on-orbit alignment. The entire process was practiced and evaluated in 2015 at cryogenic temperature with the Pathfinder telescope.

Interferometer↗

NASA NTRS2005

Cryogenic Performance of a Lightweight Silicon Carbide Mirror

Low cost, high performance lightweight Silicon Carbide (SiC) mirrors provide an alternative to Beryllium mirrors. A Trex Enterprises 0.25m diameter lightweight SiC mirror using its patented Chemical Vapor Composites (CVC) technology was evaluated for its optical performance. CVC SiC is chemically pure, thermally stable, and mechanically stiff. CVC technology yields higher growth rate than that of CVD SiC. NASA has funded lightweight optical materials technology development efforts involving SiC mirrors for future space based telescope programs. As part of these efforts, a Trex SiC was measured interferometrically from room temperature to 30 degrees Kelvin. This paper will discuss the test goals, the test instrumentation, test results, and lessons learned.

Eng, Ron↗

NASA NTRS2005

Cryogenic Performance of Trex SiC Mirror

Low cost, high performance lightweight Silicon Carbide (Sic) mirrors provide an alternative to Beryllium mirrors. A Trex Enterprises 0.25m diameter lightweight Sic mirror using its patented Chemical Vapor Composites (CVC) technology was evaluated for its optical performance. CVC Sic is chemically pure, thermally stable, and mechanically stiff. CVC technology yields higher growth rate than that of CVD Sic. NASA has funded lightweight optical materials technology development efforts involving Sic mirrors for future space based telescope programs. As part of these efforts, a Trex Sic was measured interferometrically from room temperature to 30 degrees Kelvin. This paper will discuss the test goals, the test instrumentation, test results, and lessons learned.

Foss, Colby↗

NASA NTRS2004

Lessons Learned During Cryogenic Optical Testing of the Advanced Mirror System Demonstrators (AMSDs)

Optical testing in a cryogenic environment presents a host of challenges above and beyond those encountered during room temperature testing. The Advanced Mirror System Demonstrators (AMSDs) are 1.4 m diameter, ultra light-weight (<20 kg/mA2), off-axis parabolic segments. They are required to have 250 nm PV & 50 nm RMS surface figure error or less at 35 K. An optical testing system, consisting of an Instantaneous Phase Interferometer (PI), a diffractive null corrector (DNC), and an Absolute Distance Meter (ADM), was used to measure the surface figure & radius-of-curvature of these mirrors at the operational temperature within the X-Ray Calibration Facility (XRCF) at Marshall Space Flight Center (MSFC). The Ah4SD program was designed to improve the technology related to the design, fabrication, & testing of such mirrors in support of NASA s James Webb Space Telescope (JWST). This paper will describe the lessons learned during preparation & cryogenic testing of the AMSDs.

Hadaway, James↗

NASA NTRS2004

Poco Graphite Inc. SuperSiC 0.25m Mirror Cryogenic Test Result

SuperSiC, a low areal density material, developed by POCO Graphite, have been used as mirror substrate for high energy lasers, laser radar systems, surveillance, telescopes, scan mirrors and satellites. SuperSiC has excellent thermal properties and cryogenic stability. It exhibits exceptional polishability for reflective optics with high strength, stiffness, and excellent thermal conductivity. A lightweighted 0.2-diameter polished SuperSic mirror was tested at cryogenic temperature at NASMSFC. Optical test results showed 6nm cry0 deformation from ambient to 30 degrees Kelvin and little to no change in its surface figure due to cry0 cycling.

Eng, Ron↗

NASA NTRS2004

Cryogenic Test Results of Hextek Mirror

A 250 mm diameter lightweight borosilicate mirror has been interferometrically tested from room-temperature down to 30 K at the X-Ray Calibration Facility (XRCF) at Marshall Space Flight Center (MSFC). The minor blank was manufactured by Hextek Corporation using a high-temperature gas fusion process and was then polished at MSFC. It is a sandwich-type mirror consisting of a thin face-sheet (approx.1.5 mm thick), a core structure (20 mm thick, approx.43 mm diameter cells, & 0.5-1.2 mm thick walls), and a thin back-sheet (3 mm thick). The mirror has a 2500 mm spherical radius-of- curvature @/lo). The areal density is 14 kg/sq m. The mirror was tested in the 1 m x 2 m chamber using an Instantaneous Phase Interferometer (PI) from ADE Phase Shift Technologies. The mirror was tested twice. The first test measured the change in surface figure from ambient to 30 K and the repeatability of the change. An attempt was then made by QED Technologies to cryo-figure the mirror using magnetorheological finishing. The second test measured the effectiveness of the cryo- figuring. This paper will describe the test goals, the test instrumentation, and the test results for these cryogenic tests.

Hadaway, James↗

NASA NTRS2002

Computer Models of Micrometeoroid Impact on Fused Silica Glass Mirrors

For the first (low energy) calculation both the particle and crater parameters (from tests at AU/HIF) were known, For the second (high energy) calculation, only the particle parameters were known. In both cases the computed craters agreed with historical data of impact on glass. Additional tests at AU/HIF are expected to confirm the results of the second calculation and to validate the technique for use at higher velocities.

Davison, David↗

NASA NTRS2002

AMSD Test Plan

The overall government plan to verify compliance of AMSD mirror systems to the specifications as given in the contract Statement of Work will be presented. The plan will address test requirements, test hardware, AMSD-XRCF interfacing, government vs contractor responsibilities, tests to be carried out, test conduction, and test data reduction & reporting. Issues regarding input to the plan and schedule of plan milestones will also be addressed.

Hadaway, James↗

NASA NTRS2002

MSFC Test Results for Selected Mirrors: Brush-Wellman/Goodrich 0.5 meter Joined-Beryllium Mirror; IABG 0.5 meter C/SiC Mirror; Xinetics 0.5 meter SiC Mirror; and Kodak 0.23 meter SiO2 Mirror

The results of cryo tests performed at the XRCF on the above mirrors will be presented. Each mirror was tested from room-temperature to around 30 K. The first three were tested together on a 3-mirror stand in the large chamber using the PhaseCam interferometer, while the Kodak mirror was tested in the small chamber using the EPI interferometer.

Hadaway, James↗

NASA NTRS2002

Leica Absolute Distance Meter

The principle of operation and measured accuracy of the ADM will be presented. Results of the Acceptance Test will be reported.

Hadaway, James↗

NASA NTRS2002

MSFC/Ball Space-Act Test Results of SBMD

The results of two cryo tests of the SBMD that were funded by Ball Aerospace through a Space-Act Agreement with MSFC will be discussed. These tests followed the formal completion of the SBMD program. The PhaseCam interferometer, rather than the Wavescope Shack-Hartmann sensor, was used during these tests.

Hadaway, James↗

NASA NTRS2002

AMSD Reaction Structure Cryo Deformation Test Plan

The method developed for measuring both in-plane & out-of-plane cryo deformations of AMSD reaction structures at the XRCF will be presented. For in-plane measurements, a theodolite is used to track the positions of several (up to ten) targets on the reaction structure. For out-of-plane measurements, the Leica ADM is used to measure the change in distance to several (up to ten) corner cubes attached to the reaction structure.

Eng, Ron↗

NASA NTRS2002

Radius of Curvature of Off-Axis Paraboloids

We present several methods for measuring the vertex radius of curvature of off-axis paraboloidal mirrors. One is based on least-squares fitting of interferometer output, one on comparison of sagittal and tangential radii of curvature, and another on measurement of displacement of the nulled test article from the ideal reference wave. Each method defines radius of curvature differently and, as a consequence, produces its own sort of errors.

Robinson, Brian↗

NASA NTRS2002

AMSD Figure Certification Plan

The method planned for the surface figure error measurement of the AMSDs at the XRCF will be discussed. Alignment, surface figure measurement, gravity effects, vibration & temperature environment effects, total error analysis, and data output will be discussed.

Reardon, Pat↗

NASA NTRS2002

Interferometer for Testing in Vibration Environments

Temporal phase shifting interferometers require a stable environment during the data acquisition, so that well controlled phase steps can be introduced between successively acquired interferograms. In contrast, single-frame interferometers need to acquire only one interferogram to provide a phase map with very good precision at high spatial resolution. Thus these interferometers are well suited for the interferometric testing of large optics with long radius of curvature for which vibration isolation is difficult, eg. testing astronomical telescope mirrors in a test tower, or testing space optics inside a cryogenic vacuum chamber. This paper describes the Instantaneous Phase Interferometer (IPI) by ADE Phase Shift, together with measurement results at NASA. The IPI consists of a polarization Twyman-Green interferometer operating at 632.8 nm, with single-frame data acquisition based on a spatial carrier technique. The spatial carrier fringes are generated by introducing large amount of tilt between the test beam and the reference beam. The phase information of the optical surface under test is encoded in the straightness of the interference fringes, which can be detected in a single frame with spatial sampling of 1000 x 1000 pixels. Measurements taken at the NASA Marshall Space Flight Cater in support of the characterization of developmental optics for the Next Generation Space Telescope are presented. Such tests consist of a mirror placed inside a cryogenic vacuum chamber, with the IPI placed outside the test chamber without any additional vibration isolation.

Eng, Ron↗

NASA NTRS2002

Analytical Verifications in Cryogenic Testing of NGST Advanced Mirror System Demonstrators

Ground based testing is a critical and costly part of component, assembly, and system verifications of large space telescopes. At such tests, however, with integral teamwork by planners, analysts, and test personnel, segments can be included to validate specific analytical parameters and algorithms at relatively low additional cost. This paper opens with strategy of analytical verification segments added to vacuum cryogenic testing of Advanced Mirror System Demonstrator (AMSD) assemblies. These AMSD assemblies incorporate material and architecture concepts being considered in the Next Generation Space Telescope (NGST) design. The test segments for workmanship testing, cold survivability, and cold operation optical throughput are supplemented by segments for analytical verifications of specific structural, thermal, and optical parameters. Utilizing integrated modeling and separate materials testing, the paper continues with support plan for analyses, data, and observation requirements during the AMSD testing, currently slated for late calendar year 2002 to mid calendar year 2003. The paper includes anomaly resolution as gleaned by authors from similar analytical verification support of a previous large space telescope, then closes with draft of plans for parameter extrapolations, to form a well-verified portion of the integrated modeling being done for NGST performance predictions.

Cummings, Ramona↗

NASA NTRS2001

AMSD Test Plan

NASA MSFC is the lead center on the Advanced Mirror System Demonstrator (AMSD) project and therefore has responsibility for testing each AMSD mirror to certify its compliance with the SOW. To accomplish this task it is necessary to accurately characterize each mirror's Radius of Curvature, Optical Axis Vertex Location, Conic Constant and Surface Figure Error. A key challenge is how to measure these parameters in the presence of gravity sag. This presentation will outline the MSFC/UAH team's proposed AMSD test plan.

Stahl, H. Philip↗