Engineering Papers⌕ Search

Engineering topics

Guman, W. J.

Publications and source records attributed to Guman, W. J..

Electric propulsion for communications satellites

Electric propulsion systems derive their low overall mass, relative to chemical propulsion systems, from an optimized mix of independently controlled power and mass flow rate. A significant reduction in mass can be secured by substituting electric propulsion for conventional hydrazine systems for all the major propulsion tasks of a communications satellite. Additional advantages for all electric propulsion maneuvers are precision location and higher pointing accuracy. Three auxiliary electric propulsion systems are now available for application on communications satellites: the electrically augmented hydrazine system, the Teflon pulsed plasma system, and the mercury ion thruster system. Primary electric propulsion will be available in the mid to late 1980s as a spin-off of NASA's program of interplanetary exploration.

Free, B. A.↗

Pulsed plasma propulsion system for North-South stationkeeping

A completely integrated pulsed plasma propulsion system for North-South stationkeeping has been developed. System testing on a thrust balance has provided following new results: (1) A simple, helically coiled, spring-fed propellant subsystem for 38,284 lb-s (166,000 N-S) total impulse is feasible; (2) The propulsive performance level is compatible with North-South stationkeeping requirements; (3) Power conditioning is as simple as that of the space flight proven microthruster system; (4) Vacuum compatible, high energy density capacitors (40 joules/lb) capacitors have been developed and tested as part of the system; (5) 10,000 lb-sec of total impulse has been generated. Future improvements will include reducing electrode erosion, improving the structural rigidity of the assembly and continuously operating the system until 37,000 lb-sec of total impulse have been generated.

Guman, W. J.↗

Propellant side feed

New solid-propellant configurations increase thrust-to-power ratio of pulsed plasma microthruster and provide possibility of varying thrust. Techniques are adaptable to sputter coating of polymeric material or pulsed ablating light sources.

Guman, W. J.↗

High energy density capacitors for vacuum operation with a pulsed plasma load

Results of the effort of designing, fabricating, and testing of a 40 joules/lb (88.2 joules/Kg) high voltage energy storage capacitor suitable for operating a pulsed plasma thruster in a vacuum environment for millions of pulses are presented. Using vacuum brazing and heli-arc welding techniques followed by vacuum and high pressure helium leak tests it was possible to produce a hermetically sealed relatively light weight enclosure for the dielectric system. An energy density of 40 joules/lb was realized with a KF-polyvinylidene fluoride dielectric system. One capacitor was D.C. life tested at 4 KV (107.8 joules/lb) for 2,000 hours before it failed. Another exceeded 2,670 hours without failure at 38.3 joules/lb. Pulse life testing in a vacuum exceeded 300,000 discharges with testing still in progress. The D.C. life test data shows a small decrease in capacitance and an increase in dissipation factor with time. Heat transfer from the load to the capacitor must also be considered besides the self-heat generated by the capacitor.

Guman, W. J.↗

Designing solid propellant pulsed plasma thrusters

In this paper fundamental definitions and a few semiempirical correlations of experimental data of solid propellant pulsed plasma thrusters are used to illustrate the design analysis of such propulsion systems. The design analysis presented facilitates the design of a thruster to meet a specific performance level and provides the spacecraft designer with a methodology to select a pulsed plasma propulsion system to meet his mission requirements.

Guman, W. J.↗

Development of a short pulsed solid propellant plasma thruster

The experimental results are summarized that were obtained in the development of a Teflon solid propellant pulsed plasma thruster. The feasibility was established of storing and feeding solid propellant in the form of an open circular loop into an operational thruster. This technique was verified to be practical by feeding over 20 inches of Teflon into a micro-thruster over an accumulated life test of 1858 hours. High energy density capacitors were evaluated under vacuum conditions when the capacitor is coupled directly to a plasma thruster. Numerous early capacitor failures were encountered. It was concluded that essentially all of the failures encountered in a vacuum environment are due to an internal electrical breakdown that will occur inside a capacitor that is not truly hermetically sealed. A steady input power significantly in excess of 130 watts can safely be tolerated if heat conduction can be provided to a sink whose temperature is about 16 C. A vacuum life test of the capacitor bank was carried out while discharging into a milli-lb. (milli-Newton) type pulsed plasma thruster. More than 1500 hours of vacuum testing of this milli-Newton type system has been accumulated without any capacitor problems. Recommendations are made for future capacitor designs.

Guman, W. J.↗

Pulsed plasma microthruster for synchronous meteorological satellite /SMS/

Two completely self contained variable thrust flight prototype plasma propulsion systems using solid teflon as propellant were designed, built and laboratory tested. The impulse bit amplitude of each thruster is 25 micro lb-sec. Impulse bits can be provided at rates varying from 50 ppm to 110 ppm. The total impulse capability is 400 lb-sec. Only 23 watts of bus power are required at maximum pulse rate. The system was subjected and passed the required vibration schedule and thermal vacuum test after a minor change in capacitor end face material. A 13 million discharge life test of the system was subsequently performed.

Guman, W. J.↗

Continuing development of the short-pulsed ablative space propulsion system.

Major advancements have been made in solid propellant pulsed plasma propulsion technology. A LES-6 microthruster has operated for 8900 hours in orbit. Millipound thrustors have been developed and tested at performance levels of as low as 112 watts/mlb. Efficiencies of up to 50% and specific impulse values up to 5000 sec have been measured. An improved microthrustor has operated at 207 watts/mlb continuously for 1440 hours. Correlations of design and performance data exist to allow thrustors to be built to meet a particular level of performance.

Palumbo, D. J.↗

Pulsed plasma solid propellant microthruster for the synchronous meteorological satellite. Task 4: Engineering model fabrication and test report

Two flight prototype solid propellant pulsed plasma microthruster propulsion systems for the SMS satellite were fabricated, assembled and tested. The propulsion system is a completely self contained system requiring only three electrical inputs to operate: a 29.4 volt power source, a 28 volt enable signal and a 50 millsec long command fire signal that can be applied at any rate from 50 ppm to 110 ppm. The thrust level can be varied over a range 2.2 to 1 at constant impulse bit amplitude. By controlling the duration of the 28 volt enable either steady state thrust or a series of discrete impulse bits can be generated. A new technique of capacitor charging was implemented to reduce high voltage stress on energy storage capacitors.

Guman, W. J.↗

Task 2: Flight prototype system design report, pulsed plasma solid propellant microthruster for the Synchronous Meteorological Satellite

Design details are presented of the solid propellant pulsed plasma microthruster which was analyzed during the Task 1 effort. The design details presented show that the inherent functional simplicity underlying the flight proven LES-6 design can be maintained in the SMS systems design even with minimum weight constraints imposed. A 1293 hour uninterrupted vacuum test with the engineering thermal model, simulating an 18.8 to 33 g environment of the propellant, its feed system and electrode assembly, revealed that program thruster performance requirements could be met. This latter g environment is a more severe environment than will be ever encountered in the SMS spacecraft.

Guman, W. J.↗

A comparison of quasi-steady with short-pulse discharge thruster operation.

The performance and erosion behavior of a solid teflon pulsed plasma thruster were determined when the accelerator nozzle was operated either as a short pulse discharge thruster or as a quasi-steady thruster. Comparisons were made for two different initial discharge energy levels and also for breech propellant feed and side propellant feed configurations. The limited number of test results showed thrust efficiency, based upon directly measured thrust, of short pulse discharge operation to be better than quasi-steady operation when the comparison is made at the same specific impulse. Short pulse operation also experienced less erosion.

Guman, W. J.↗

Propellant sidefeed-short pulse discharge thruster studies

The technique of feeding a solid propellant into the discharge from the sides of the discharge was evaluated. The thrust/power ratio could be significantly effected by the included angle of V-shaped propellants and by the electrode length. This result implies that when results are compared at the same specific impulse it is possible to obtain higher thrust efficiencies. In particular, it was found that for a given discharge energy the thrust/power ratio correlated with propellant mass. Increasing the integral simultaneously increases both the gas dynamic and electromagnetic thrust. An analytic expression was formulated for ablated mass which comprehensively describes experimental data in terms of geometry and electrical parameters. The correlation of the product impulse x specific impulse with discharge energy was also described. It is suggested that the reliability of dry energy storage capacitors does not equal the reliability of liquid impregnated units when the comparison is made at the same joules/Kg rating.

Palumbo, D. J.↗