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Greene, William D.

Publications and source records attributed to Greene, William D..

24 records · Page 2

Propellant Densification for Shuttle: The SSME Perspective

The subject of cryogenic propellant densification as a potential upgrade to the Space Shuttle is a subject that has been raised on several occasions over the last decade. Due to advancements in densification technology made as a part of and in parallel to the X-33 project, the subject was raised and studied once again in May 2001. Across the Space Shuttle program people from many disciplines converged to discuss issues and perform trade studies to determine whether densified propellants was worth pursuing. This paper discusses one of these areas, specifically the Space Shuttle Main Engine (SSME). The effects of propellant densification on steady state performance are presented along with discussions of potential transient performance issues. Engine component redesign and retrofit issues are discussed as well the high level requirements to modify the ground test stands to accommodate propellant densification hardware and tanks. And finally, the matter of programmatic concerns enters the subject at hand as part of a discussion of SSME recertification requirements. In the end, potential benefits to SSME performance can be demonstrated and, subject to the densification scheme chosen, there does not appear to insurmountable technical obstacles.

Greene, William D.↗

Testing of Densified Liquid Hydrogen Stratification in a Scale Model Propellant Tank

This paper describes a test program that was conducted at NASA to demonstrate the ability to load densified LH2 into a subscale propellant tank. This work was done through a collaborative effort between NASA Glenn Research Center and the Lockheed Martin Michoud Space Systems (LMMSS). The Multilobe tank, which was made from composite materials similar to that to be used on X-33, was formed from two lobes with a center septum. Test results are shown for data that was collected on filling the subscale tank with densified liquid hydrogen (DLH2) propellant that was produced at the NASA Plum Brook Station. Data is compared to analytical predictions. Data collected for this test series agrees well with analytical predictions of the environmental heat leak into the tank and the thermal stratification characteristics of the hydrogen propellant in the tank as it was filled with DLH2.

Jurns, John M.↗

Propellant Densification for Launch Vehicles: Simulation and Testing 1999

One of the many key technologies required to make single-stage to orbit an actuality, the technology of sub-cooling cryogenic propellants below their normal saturation temperatures and thereby making them more dense, is unquestionably on its way towards full and practical realization. The technology of Propellant Densification has been the subject of an extensive research and development program overseen by Lockheed Martin Michoud Space Systems and NASA Glenn Research Center over the past several years. This paper presents a status report of this research and development. Specifically examined within this paper is the status of the current and continuing efforts on the mathematical simulation of the in-tank propellant densification process currently baselined for the Lockheed Martin VentureStar Reusable Launch Vehicle (RLV). Keys to this modeling effort are an understanding and quantification of the effects of thermal stratification and the ability to capture the complex and unique multiple section tank geometries being proposed for future launch vehicles. A simulation that properly captures these phenomena has been developed by Lockheed Martin. Also discussed is the significant test program that has been undertaken in coordination with NASA Glenn Research Center. In this testing, the liquid hydrogen recirculation and densification process was simulated and the thermal stratification of the densified propellant was recorded throughout the tank. This testing marks the first time that such a process has been carried out within a multiple-lobe, flight-similar tank. The results from this testing have gone a long way towards grounding the mathematical models and towards demonstrating the readiness of the technology for near-term use. A further and even more ambitious test program examining the production and utilization of densified propellants is being planned for late-autumn 1999. An overview of these plans is presented.

Knowles, Timothy E.↗

SSME Automated Engine Calibrating System (AECS) alternative algorithm

An algorithm is derived for the real-time calibration of the engine mixture ratio during SSME ground testing. Because currently used calibration methods are post-test operations, there exists no fail-safe way of predicting at what mixture ratio a planned test will run. It is proposed that the algorithm developed here be used as part of an AECS which could ensure that nearly all SSME tests are run at the proper mixture ratio. In this way, AECS has the potential of increasing the efficiency of the SSME ground test program. This algorithm is an alternative to that presented in a previous paper. In addition to the derivation of the algorithm, an overview of this calibration system is presented along with a discussion of a possible single coefficient calibration system and the list of test stand facility instrumentation necessary for AECS implementation.

Greene, William D.↗

SSME Automated Engine Calibration System (AECS)

An algorithm is derived for the real-time calibration of the engine fuel flowmeter and the engine mixture ratio during Space Shuttle Main Engine (SSME) ground testing. Because currently used calibration methods are post-test operations, there exists no fail-safe way of predicting at what mixture ratio a planned test will run. It is proposed that the algorithm developed here be used as part of an Automated Engine Calibration System (AECS) which could ensure that nearly all SSME tests are run at the proper mixture ratio. In this way, AECS has the potential of increasing the efficiency of the SSME ground test program. In addition to the derivation of the algorithm, an overview of this calibration system is presented along with the list of test stand facility instrumentation necessary for AECS implementation.

Greene, William D.↗

SSME Streamtube Evaluation Program (SSTEP)

An analytical model of the Space Shuttle Main Engine (SSME) called SSME Streamtube Evaluation Program (SSTEP) has been developed based upon the assumption that the propellant flows through the main combustion chamber can be represented by a bundle of parallel streamtubes. The motivation for the development of SSTEP lies in the desire to gain a basic understanding of the engine performance effects of several common SSME hardware modifications. Specifically, this model has been used to evaluate the changes in performance due to boundary layer coolant hole enlargement, LOX post plugging, acoustic cavity elimination, baffle removal, and main combustion chamber coolant leakage. The results show a good general agreement with the available test data suggesting at least a qualitative agreement between SSTEP modeling and actual engine performance. Through the use of several adjustment factors, which represent relaxations of the SSTEP formulation assumptions, it is shown that the test data can be very closely matched and that SSTEP can be used as a performance prediction tool.

Greene, William D.↗