Material Response Simulations of Dragonfly Capsule Using Icarus
Explore the source record for details and available documents.
Material Response↗
Engineering topics
Grant Palmer
Publications and source records attributed to Grant Palmer.
The Effect of Drag Model on Heatshield Recession due to Particle Impacts for Martian Spacecraft
A spacecraft entering the Martian atmosphere during a dust storm may experience recession to the heatshield due to dust particle impacts. Aerodynamic drag is the primary force that determines the trajectory of the dust particles through the shock layer. This paper examines the effect of particle drag model on the heatshield recession. Three particle drag models are assessed including two that are intended to be applicable over a wide range of particle flow conditions. Particle trajectories are computed in conditions measured during the 2007 major global dust storm. It was found that accounting for Knudsen number and compressibility effects made a large difference in the estimated particle impact velocity. The two drag models that were valid for transitional, compressible particle flow environments predicted only slightly-different amounts of heatshield recession due to dust particle impacts. A brief description of the effects of non-spherical particles on drag coefficients is provided.
Heatshield↗
Overview of the Material Response Code Icarus
Icarus is a material response code capable of modeling the in-depth heat transfer for multi-dimensional, ablative and non-ablative thermal protection systems. Since the initial release of Icarus, several improvements have been made to increase the robustness, performance, and modeling capability of the tool. This paper will review the capabilities of Icarus, discuss results from recent validation exercises highlighting current modeling capability, and summarize the current and future development efforts.
material response↗
An Overview of the Aerothermodynamic Database for the Mars Sample Return Earth Entry Vehicle
The Mars Sample Return Earth Entry System (MSR-EES) is a capsule that is part of the Mars Sample Return mission that will return Martian soil samples to Earth in 2033. Due to the steep flight path angle and relatively large vehicle size, the MSR-EES capsule will experience the highest peak heating rate of any previous Earth entry vehicle. The aerothermal database for MSR-EES is primarily characterized by numerical CFD, DSMC, and radiation simulations. Margins are applied to the convective and radiative heating rates. Surface roughness effects and margins are also included in the database formulation. The aerothermal database can be used to extract information at any body point location, perform trade studies in trajectory space, and provide inputs for material response simulations.
Mars↗
An Overview of Combined CFD and Material Response Simulations of Arcjet Experiments in Support of the Mars Sample Return Earth Entry System
This presentation will also include a top-level overview of the CFD/material response arcjet simulation process. A discussion will be made on the best-practices for running CFD solutions of arcjet experiments including how to determine the inflow conditions for the CFD solution from the arc heater settings. The required inputs to the material response solver will be presented, as well as a discussion of how they can be extracted from the CFD solution. Grid requirements for both the CFD and material response solver will be explored.
Thermal protection↗
Simulations of Coupled Shoulder Ablation of A Conceptual Aeroshell
The current study explores coupled numerical simulations of flow dynamics and material response affect ablation of the shoulder region of an entry capsule used in space missions like the Mars Sample Return (MSR) project. A new computational tool named Ares, developed at NASA Ames Research Center, is applied to carry out the coupled simulations by interconnecting well-established US3D (flow solver) and Icarus (material response solver), and the material considered is three-dimensional mid-density carbon phenolic (3MDCP). Particularly, this work extends the uncoupled analysis of Shrestha et al. 2022 by incorporating the coupling mechanism across the ablating surface between fluid and the capsule geometry. For simplicity, an axisymmetric geometry of the entry system is considered. A few mission-relevant parametric studies such as angles of orientation of the material layers with respect to the streamwise direction, backshell boundary conditions, and alternation of convective heat-transfer coefficients are investigated to essentially explore Ares capability with the primary focus on shoulder location.
Coupled Ablation Modeling↗
Developments to the Ares Multi-Physics Framework
Increasingly challenging problems in Entry, Descent, and Landing (EDL) have motivated the development of a computational framework that encompasses the advances in high-fidelity modeling and a robust foundation for TPS design in a single software package. This is the objective of the Ares multi-physics solver which, to date, couples the US3D flow solver with Icarus (material response) and Nero (radiation), through detailed time-scale management, while also incorporating the physics of fluid-solid boundaries such as gas-surface interaction chemistry and shape change. Ares, which is currently in the development stage, is being assessed against a variety of EDL relevant problems such as arc-jet tests of varying geometries and materials (Figs. 1 and 2), the earth entry of MSR-EES and the Titan entry of Dragonfly. This presentation will focus on the findings to-date regarding development of the technology as well as its standing with respect to available experimental data and/or reference solutions.
CFD↗
Ares: A Coupling Methodology for Ablation Modeling
To enable modeling of complex and coupled ablation problems, a multi-physics framework is developed. A methodology for modeling shape change in coupled systems is presented. The approach taken to model gas-surface interactions and translate coupled surface phenomena to physically meaningful boundary conditions in the distinct solvers is discussed. Particular emphasis is placed on the nature of coupled boundary conditions pertaining to surface energy and mass balances as well as surface chemistry modeling. The developed methodology is used to simulate a shear test in arc-jet conditions in order to assess the validity of the coupled approach as well as the implementation of the relevant physical processes.
EDL↗
Ares: A Coupling Methodology for Ablation Modeling
To enable modeling of complex and coupled ablation problems, a multi-physics framework is developed. A methodology for modeling shape change in coupled systems is presented. The approach taken to model gas-surface interactions and translate coupled surface phenomena to physically meaningful boundary conditions in the distinct solvers is discussed. Particular emphasis is placed on the nature of coupled boundary conditions pertaining to surface energy and mass balances as well as surface chemistry modeling. The developed methodology is used to simulate a shear test in arc-jet conditions in order to assess the validity of the coupled approach as well as the implementation of the relevant physical processes.
EDL↗
Three Dimensionally Woven Mid-Density Carbon Phenolic (3MDCP) is a Novel Single Piece Ablative TPS for Extreme Entry Environments
Three Dimensionally Woven Mid-Density Carbon Phenolic (3MDCP) is robust, single piece, carbon phenolic ablative thermal protection system under development at NASA Ames Research Center initially for the Mars Sample Return Earth Entry System (MSR EES). The MSR EES requirements drove the need for TPS with no seams, capable of surviving the highest entry conditions for any NASA Earth return capsule with heat fluxes >2000 W/cm2 and pressures >1.5 atmospheres. To produce 3MDCP required development of new weaving infrastructure to enable weaving of preforms large enough to form into a single piece heatshield. It required development of forming techniques to transform a flat woven panel into a sphere cone shape and enhanced infusion processes to support larger scale infusion of resin into the formed preforms. A rigorous performance testing campaign was conducted to develop and validate the materials thermal response model used to determine the required material thickness and to demonstrate the material can survive the extreme entry conditions. The end of the development effort (end of FY26) will result in a TPS at Technical Readiness Level (TRL) 6 and Manufacturing Readiness Level (MRL) 6+ for the MSR EES mission and a mature system ready to support other missions. This poster will provide a snapshot of where 3MDCP is in its development phase.
Ablator↗
DAVINCI (Deep Atmosphere Venus Investigation of Noble Gases, Chemistry, and Imaging) Thermal Protection System
Explore the source record for details and available documents.
Jay Feldman↗