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Fricke, Brian A.

Publications and source records attributed to Fricke, Brian A..

8 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Material selection and manufacturing for high‐temperature heat exchangers: Review of state‐of‐the‐art development, opportunities, and challenges

Abstract Many energy systems demand heat transfer at high temperatures to keep up with high demand for power, so high‐temperature material that can perform and last under these harsh conditions is needed for heat exchangers. The engineering requirements for these high‐temperature heat exchanger material call for high thermal conductivity, high resistance to fracture, high resistance to creep deformation, environmental stability in environments associated with the application, and high modulus of elasticity while maintaining low cost to make and maintain. Naturally, ceramics are a good solution for this endeavor. In the past, high‐temperature heat exchangers made from ceramics have been used. We provide examples of ceramics in relevant heat exchange applications and provide motivation where additive manufacturing (AM) can improve efficiency. AM for the relevant material is under development, and we provide insight on the AM of ceramic materials and examples of AM heat exchangers keeping cost in mind. The motivation of the review paper is to provide a framework for material and manufacturing selection for high‐temperature heat exchangers for AM to keep up with the demand for better efficiency, better material, better manufacturing, and cost moving forward with AM technology in high‐temperature ceramic heat exchangers.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Compliant heat exchangers, heat pipes and methods for making same

A method for fabricating heat exchangers using additive manufacturing technologies. Additive manufacturing enables the manufacture of heat exchangers with complex geometries and/or with internal and external integral surface features. Additive manufacture also facilitates the manufacture of heat exchangers with regional variations, such as changes in size, shape and surface features. In one embodiment, the present invention provides a heat exchanger with a helicoidal shape that provides axial elastic compliance. In one embodiment, the internal channel of the heat exchanger varies along its length. The internal channel may have a cross-sectional area that increases progressively from one end to the other. In one embodiment, the external shape of the tubular structure may be non-circular to optimize heat transfer with an external heat transfer fluid. In one embodiment, the present invention provides a heat pipe with an internal wicking structure formed as an integral part of the additive manufacturing process.

Lara-Curzio, Edgar↗
DOE OSTI2019

Prototype Supermarket Building Energy Model

The U.S. Department of Energy supports the development of commercial building energy codes and standards by participating in industry reviews, update processes, and providing technical analyses to support both published model codes and potential changes. In support of ANSI/ASHRAE/IES Standard 90.1 and the International Energy Conservation Code, 16 commercial prototype building models were developed that cover 80% of the commercial building floor area in the United States for new construction, including both commercial buildings and mid- to high-rise residential buildings, across all U.S. climate zones. However, the current set of commercial prototype building models does not include a supermarket building type, which is one of major building types defined in the Energy Information Administration’s Commercial Building Energy Consumption Survey. As part of an ongoing effort to expand the current Commercial Building Prototype Model suite, this report presents the procedure used to develop the prototype supermarket building model based on multiple studies as well as a previously developed reference building model. The final set of prototype models includes 60 models for different vintages of ASHRAE Standard 90.1 (i.e., 2004, 2007, 2010, and 2013) and for 15 ASHRAE climate zones.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2019

Parametric analysis and optimization of CO 2 trans-critical cycle for chiller application in a warm climate

This article presents parametric analysis and subsequent optimization of a CO 2 trans-critical chiller system operating in a warm climate. Additionally, high side pressure and gas cooler face velocities are two controllable parameters investigated. COP of the system is analyzed and optimized using a developed and validated mathematical model. The mean relative error of prediction in COP is found to be within ±10% for physics-based model and within ±1% for Artificial Neural Network (ANN) based model of the experimental findings. The validated mathematical model is utilized to predict optimal high side pressure as well as gas cooler face velocity for the varying ambient and evaporation conditions to achieve best possible COP. A possibility of 5.31% improvement in COP is found based on the optimization of parameters. In conclusion, the proposed methodology is deemed suitable for design and testing of control system for maximization of energy efficiency.

42 ENGINEERING↗
DOE OSTI2018

Integrated supermarket refrigeration for very high ambient temperature

This paper analytically investigates and compares the performance of a proposed ‘all-natural’ NH 3 /CO 2 cascaded booster system to a conventional R404A direct expansion system as well as to an ‘all-CO 2 ’ system with multi-ejector unit and flooded evaporator. Performance comparison is made based on the annual combined COP and Life Cycle Climate Performance (LCCP) for operation in selected cities of Middle East and India. Our results show that in extreme warm climate, the energy efficiency of the proposed configuration exceeds that of all-CO 2 configuration by a maximum of about 12.23% and the total emissions are lower by up to 11.20%. However, the all-CO 2 multi ejector system performs better in cold and mild warm climate. In the NH 3 /CO 2 cascade, the high temperature NH 3 system can be designed to be isolated from the accessible locations of the supermarket. Here, the work presented is expected to help adoption of natural refrigerants such as CO 2 and NH 3 for commercial application in extreme warm climate conditions prevailing in many cities of Middle East and India.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2018

A Critical Literature Review of Defrost Technologies for Heat Pumps and Refrigeration Systems

When the operating conditions are extremely cold and humid and the surface temperature of the heat exchanger well below the freezing point (lower than the dew point temperature of the air) moisture from the air stream will freeze on the surface after condensation and the frost will start growing. The frost growth degrades the performance of the system considerably. It hinders the airflow and increases the pressure drop through the coil which means more fan power is requires for to maintain the desired flow rate. With reduced flow rate due to the increase of pressure drop, system’s capacity drops rapidly. In the case of heat pump the capacity of the evaporator decreases due to the airflow drop, which reduces the overall heating capacity and coefficient of performance of the heat pump. Additionally, the frost layer increases the thermal resistance to the heat transfer between the air and refrigerant. The reduction in airflow and increased thermal resistance reduces the heat energy extracted by the evaporator and decreases the heat pump capacity and efficiency. Similar process is observed for the cooling coils of commercial refrigeration system where the frost growth can dramatically reduce the system capacity. Once the performance reaches its minimum acceptable stage, a defrost process is introduced to remove the frost layer and to achieve the performance at the start of the cycle. The frost defrost process is repeated continuously. Overall the frost growth is highly undesired phenomena which can cause considerable reduction in performance of the system.

42 ENGINEERING↗
DOE OSTI2018

Permanent Magnet Synchronous Motors for Commercial Refrigeration (Final Report)

This report provides background information on various fractional-horsepower electric motor technologies used for evaporator fan applications in commercial refrigeration and summarizes data from a DOE-sponsored evaporator fan motor laboratory and field demonstration project. This report also extrapolates that data to project the potential economic and environmental benefits resulting from upgrading the current installed base of commercial refrigeration evaporator fan motors to permanent magnet synchronous (PMS) motors.Evaporator fan motors used in commercial refrigeration applications are fractional horsepower in size, responsible for moving air across the evaporator coil, and typically run at one speed. Historically, shaded-pole induction motors have been the most commonly used evaporator fan motors in commercial refrigeration equipment and beverage vending machines. These are the simplest and least expensive type of fractional-horsepower motor, with an efficiency of approximately 20%. Electronically commutated (EC) permanent magnet motors, also known as brushless DC motors, were initially commercialized in the late 1980s, and their use in commercial refrigeration applications has increased within the last 10 to 15 years because of economic incentives and regulatory requirements. State-of-the-art EC motors are approximately 66% efficient. Another induction motor type, the permanent split capacitor (PSC) motor, offers a mid-point between shaded-pole and EC motor price and efficiency levels. PSC motors are typically about 29% efficient.A permanent magnet synchronous (PMS) AC motor that can directly use grid-supplied AC current without the need to rectify to DC has recently been commercialized. This new motor exhibits a peak efficiency of 75% and has the potential to significantly reduce the energy consumption of evaporator fan motors in commercial refrigeration equipment. Laboratory evaluation of evaporator fan motor technologies was performed to quantify and compare the performance of shaded-pole, PSC, EC, and PMS evaporator fan motors in a controlled environment, so as to minimize the influence of external factors and anomalies. The laboratory evaluation included dynamometer testing of the fan motors and airflow testing of the motor/fan assemblies. It was found that the 6–12 W PMS motor exhibited a peak efficiency of 75% with a power factor of approximately 0.9 at a power output of 11 W. It was also found that a 38–50 W PMS motor exhibited a peak efficiency of 82% with a power factor of approximately 0.9 at a power output of 35 W.Airflow testing of shaded-pole, PSC, EC, and PMS motor/fan assemblies was performed using an airflow test chamber, which was designed in accordance with ANSI/AMCA Standard 210-16/ASHRAE Standard 51-16, to measure the performance of the subject motor/fan assembly and to determine the incumbent display case system impedance (AMCA 2016). A family of fan curves (static pressure vs airflow rate and electrical power input vs airflow rate) was generated for the 6–12 W PMS motor/fan assemblies with 8-inch fan blades pitched from 17 to 32 degrees. A similar set of curves was generated for the 38–50 W motors paired with 10 and 12-inch blades. Various incumbent motor/fan assemblies were also tested in the laboratory airflow test chamber and their fan curves were generated.Field evaluation of refrigerated display case evaporator fan motors was accomplished by performing side-by-side comparisons of 6–12 W PMS motors to 6–12 W shaded-pole and EC evaporator fan motors. It was found that, on average, a PMS motor consumes 79% less power and draws 82% less current than a shaded pole motor, and on average, 34% less power and 49% less current than an EC motor. In addition, the PMS motor exhibits an average power factor of approximately 0.82, which is on average 40% greater than that of existing evaporator fan motors.Two field test sites were selected to evaluate the performance of the larger 38 to 50 W PMS evaporator fan motors in walk-in cooler/freezer applications. At each supermarket, two walk-in units were selected for investigation: one walk-in dairy cooler and one walk-in freezer. A 61% decrease in fan motor power was measured when retrofitting existing evaporator fan motors with PMS motors in the walk-in cooler. In addition, a 48% decrease in fan motor power was measured when retrofitting existing evaporator fan motors with PMS motors in the walk-in freezer.The culmination of the field evaluation of fan motor technologies was a whole-store retrofit conducted at a supermarket. Pre- and post-retrofit measurement of evaporator fan motor power in medium- and low-temperature refrigerated display cases and walk-in coolers/freezers was performed. Overall for the whole-store retrofit, the current supplied to all monitored evaporator fan motors was reduced by 52%, the real power was reduced by 46% and the apparent power was reduced by 51% following the retrofit of the 262 evaporator fan motors that w

42 ENGINEERING↗