Frank, Shane | Engineering Papers

DOE OSTI2024

Impact of breech geometry and propellant flow on the release of large pellets for the ITER disruption mitigation system

Studies have been performed on the release mechanism for large pellets using high pressure gas in a shattered pellet injector. Typically, pellets are dislodged from the cryogenic surface and accelerated down a barrel using high pressure gas delivered by a fast-acting propellant valve. The pellets impact an angled surface which shatters the pellet into many small fragments before entering the plasma. This technique was initially demonstrated on DIII-D (Commaux et al 2016 Nucl. Fusion 56 046007) and is now deployed on JET, KSTAR, ASDEX-Upgrade, and other tokamaks around the world in support of ITER's disruption mitigation system design and physics basis. The large hydrogen, 28.5 mm diameter, 2 length-to-diameter ratio, pellets foreseen for ITER SPI operation have low material strength and low heat of sublimation, which cause the pellets to be fragile and highly reactive to the impact of warm propellant gas. Due to the size of the pellets, significantly more propellant gas is required to dislodge and accelerate them. This creates a potentially significant propellant gas removal issue as 2–6 bar-L of gas is expected to be required for release and speed control. The research presented in this paper is an in-depth exploration of the parameters that are keys to reliable pellet release and speed control. Computational fluid dynamics (CFD) modeling of propellant flows through various breech designs was conducted to determine the force generated on the back surface of a pellet. These simulations assumed the use of the ORNL designed flyer plate valve. CFD modeling combined with experimental measurements provide adequate insight to determine a path to an optimal valve and breech design for ITER SPI pellet release and speed control while minimizing propellant gas usage.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

DOE OSTI2020

A Sub-Threshold Low-Power Integrated Bandpass Filter for Highly-Integrated Spectrum Analyzers

Low-power analog filter banks provide frequency analysis with minimal power and space requirements, making them viable solutions for integrated remote audio- and vibration-sensing applications. Compared with their digital counterparts, analog filter banks are better suited to achieve the lower power consumption necessary for IoT applications, while maintaining high dynamic range and a wide operational frequency range. In this work, the design and implementation of a sub-threshold complementary metal-oxide semiconductor (CMOS) integrated low-power tunable analog filter channel for signal spectrum analysis and signal discrimination is presented. Project specifications required a programmable, high-order, monolithic bandpass filter channel with small chip area, low power consumption, high dynamic range, and wide operational frequency range. The 8th-order filter channel presented in this work provides an effective Q-factor of 4.5 and a minimum dynamic range (DR) of approximately 85 dB, while allowing for tuning across a range of center frequencies from 2 kHz to 100 kHz, with power consumption of a single 8th-order filter channel measured at 256 µW nominally at the highest center frequency. An integrated analog Gm-C filter topology was selected for this application. Functionally, the high-Q bandpass filter transfer function is implemented via four cascaded 2nd-order filter cells, resulting in a single 8th-order filter channel, fabricated in 130-nm 1.2-V CMOS technology, suitable for use in monolithic integrated spectral analysis (MISA1) applications.

Long, Gavin B.↗

DOE OSTI2020

A Sub-Threshold Low-Power Integrated Bandpass Filter for Highly-Integrated Spectrum Analyzers

Low-power analog filter banks provide frequency analysis with minimal power and space requirements, making them viable solutions for integrated remote audio- and vibration-sensing applications. Compared with their digital counterparts, analog filter banks are better suited to achieve the lower power consumption necessary for IoT applications. In this work, the design and implementation of a sub-threshold complementary metal-oxide semiconductor (CMOS) integrated low-power tunable bandpass filter channel for signal spectrum analysis and signal discrimination is presented, including performance improvements to stability and precise matching between filter stages. The 8 th -order filter channel achieves an effective Q-factor of 4.5 and dynamic range of 60 dB, has an operational frequency range from 2 kHz to 100 kHz, and consumes 256 µW nominally at the highest center frequency. An integrated analog Gm-C filter topology is selected for this application. Functionally, the high-Q bandpass filter transfer function is implemented via four cascaded 2 nd -order filter cells and is fabricated in 130-nm 1.2-V CMOS technology, making it suitable for use in monolithic integrated spectral analysis (MISA) applications.

Long, Gavin↗

DOE OSTI2018

Advancing the Authenticatable Container Tracking System (ACTS)

The Authenticatable Container Tracking System (ACTS) is an extensible secure container tag that can be used to optimize chain-of-custody monitoring for packaged nuclear materials as they are being stored, processed, and transported. Based on the ultra–low power TI MSP430 mixed-signal microcontroller, ACTS is an active device that uses an almost-universal core platform that can be appropriately configured with expansion modules to provide the application-specific data acquisition, data logging, container sealing, and communications functions needed for 21st century material accountancy, monitoring, and tracking applications. This core architecture enables appropriately designed modules to be easily interfaced to the basic system, providing an integration path for current and new technologies. ACTS contains a built-in set of sensors and supports an expansion bus for up to six additional communications, tracking, authentication, encryption, sealing, location, or sensing modules that may enhance the monitoring and tracking of designated containers for specific applications. To date, testing has used an IEEE 802.15.4-2011 ultra-wideband–compliant wireless transceiver module that has additional capabilities for indoor positioning and proximity location. Proximity-based location (i.e., where an ACTS tag knows where it is relative to other ACTS tags) will be explored as a continuity-of-knowledge mechanism to determine unauthorized movement of containers in storage arrays of many items. Partners for this system are Oak Ridge National Laboratory, Argonne National Laboratory, Savannah River National Laboratory, Pacific Northwest National Laboratory, and commercialization partner the Aquila Group.

Younkin, James↗

DOE OSTI2018

Advancing the Authenticatable Container Tracking System (ACTS)

The Authenticatable Container Tracking System (ACTS) is an extensible secure container tag that can be used to optimize chain-of-custody monitoring for packaged nuclear materials as they are being stored, processed, and transported. Based on the ultra–low power TI MSP430 mixed-signal microcontroller, ACTS is an active device that uses an almost-universal core platform that can be appropriately configured with expansion modules to provide the application-specific data acquisition, data logging, container sealing, and communications functions needed for 21st century material accountancy, monitoring, and tracking applications. This core architecture enables appropriately designed modules to be easily interfaced to the basic system, providing an integration path for current and new technologies. ACTS contains a built-in set of sensors and supports an expansion bus for up to six additional communications, tracking, authentication, encryption, sealing, location, or sensing modules that may enhance the monitoring and tracking of designated containers for specific applications. To date, testing has used an IEEE 802.15.4-2011 ultra-wideband–compliant wireless transceiver module that has additional capabilities for indoor positioning and proximity location. Proximity-based location (i.e., where an ACTS tag knows where it is relative to other ACTS tags) will be explored as a continuity-of-knowledge mechanism to determine unauthorized movement of containers in storage arrays of many items. Partners for this system are Oak Ridge National Laboratory, Argonne National Laboratory, Savannah River National Laboratory, Pacific Northwest National Laboratory and commercialization partner the Aquila Group.

Younkin, Jim↗

DOE OSTI2018

Advanced Neutron Counting Electronics Designed and Implemented on the JCC-71 Neutron Coincidence Collar to Replace Standard JAB-01 Preamplifier/Amplifier/Discriminator Boards

New in-house neutron counting electronics were designed and built at Oak Ridge National Laboratory to replace the Canberra Industries JAB-01 preamplifier/amplifier/discriminator boards on their JCC-71 Neutron Coincidence Collar model system. The new electronics include a preamplifier and motherboard design, which fit inside the footprint of the existing junction box, as well as an external “ORNL Neutron Collar Processor” board. The goal of the new electronics is to provide the same neutron processing functionalities as the JAB-01 boards and extend the capabilities of the JCC-71 system by placing a preamplifier on each of the 18 3He tubes to facilitate neutron list mode data acquisition. Each 3He tube is then capable of producing an individual signal output to be analyzed using a list mode data acquisition system such as the PTR-32 or N2000. List mode data analysis provides the opportunity to use all 18 signal channels to produce a spatial response matrix to assay fresh nuclear fuel assemblies. This paper describes the development of the new electronics and provides performance comparison measurements between the two electronics board systems using list mode data acquisition.

Moore, Angela↗

DOE OSTI2016

Testing of the Authenticatable Container Tracking System (ACTS)

The Authenticatable Container Tracking System (ACTS) is being designed to provide a secure container tag that can be used to optimize chain-of-custody monitoring for packaged nuclear materials as they are being stored, processed, and transported. ACTS is an active device that uses an almost-universal core platform that can be appropriately configured to provide the necessary data acquisition, data logging, and communications functions needed for 21st century material accountancy, monitoring, and tracking applications. The core design supports active monitoring of containment, movement, and location and provides secure data transmission via selectable communication methods that can be used throughout the world. This core architecture enables appropriately designed modules to be easily interfaced to the basic system, thus providing an integration path for current and new technologies. ACTS contains a built-in set of sensors but also supports an expansion bus for up to six additional communications, tracking, or sensing modules that may enhance monitoring and tracking of particular containers for specific applications. ACTS stores events in memory, communicates activity to Argonne National Laboratory’s ARG-US TransPort tracking and information server, and provides options for data encryption and authentication. We are currently beginning a testing phase that will field five devices outdoors in a controlled environment to allow evaluation of the functionality of the systems and the hardness of the devices to outdoor conditions. Partners for this system are Oak Ridge National Laboratory, Argonne National Laboratory, Savannah River National Laboratory, Pacific Northwest National Laboratory, and commercialization partner The Aquila Group.

Britton Jr, Chuck↗

DOE OSTI2014

Low-Cost, Highly-Integrated Silicon Carbide (SiC) Multichip Power Modules (MCPMs) for Plug-In Hybrid Electric Vehicles (PHEVs)

A high power (6 kW), efficient (> 95%), ultra-power dense (5.0 kW/L and 3.8 kW/kg), Level 2 isolated on-board vehicular battery charger that utilizes silicon carbide (SiC) power devices for application in electric vehicles (EVs) and plug-in hybrid electric vehicles (PHEVs) was developed. The heart of the charger is a high-frequency capable (> 1 MHz) multi-chip power module allowing for high junction temperature (> 200 °C) operation which, when coupled with a high switching frequency, allows for an order of magnitude increase in power density, while boasting an increase in system efficiency over currently used technologies.

33 ADVANCED PROPULSION SYSTEMS↗

DOE OSTI2014

A 4H Silicon Carbide Gate Buffer for Integrated Power Systems

A gate buffer fabricated in a 2-mu m 4H silicon carbide (SiC) process is presented. The circuit is composed of an input buffer stage with a push-pull output stage, and is fabricated using enhancement mode N-channel FETs in a process optimized for SiC power switching devices. Simulation and measurement results of the fabricated gate buffer are presented and compared for operation at various voltage supply levels, with a capacitive load of 2 nF. Details of the design including layout specifics, simulation results, and directions for future improvement of this buffer are presented. In addition, plans for its incorporation into an isolated high-side/low-side gate-driver architecture, fully integrated with power switching devices in a SiC process, are briefly discussed. This letter represents the first reported MOSFET-based gate buffer fabricated in 4H SiC.

Ericson, N↗