Engineering topics
Publications and source records attributed to Feder, H..
Microprocessor-controlled walking-beam conveyor moves cells between work stations in automated assembly line. Conveyor has arm at each work station. In unison arms pick up all solar cells and advance them one station; then beam retracks to be in position for next step. Microprocessor sets beam stroke, speed, and position.
Solar cells are oriented and fluxed automatically at first work station along solar-array assembly line. In under 2 seconds rotary drive rotates cell into proper position for applying solder flux to bus pad on collector side. When contact bus pad is in correct position, capstan drive is disengaged, and vacuum holddown beneath cell is turned on. Flux system lowers and applies preset amount of solder flux to bus pad. Two interconnect tabs are soldered to fluxed areas.
Final work station along walking-beam conveyor of solar-array assembly line turns each pretabbed solar cell over, depositing it back-side-up onto landing pad, which centers cell without engaging collector surface. Solar cell arrives at inverting work station collector-side-up with two interconnect tabs attached to collector side. Cells are inverted so that second soldering operation takes place in plain view of operator. Inversion protects collector from damage when handled at later stages of assembly.