Engineering topics
Publications and source records attributed to Daniels, C. M..
Nearly constant temperature maintained regardless of fluid flow. Mixing heated and unheated fluids ensures constant temperature at outlet of heat exchanger. Main stream fluid heated, and bypass fluid unheated. Devised to maintain constant-temperature output under varying flow rates. Used with fluids other than liquid oxygen - water for example.
Operational leakage rates of various working fluids predicted from test data. Method converts leakage through fixed area flow passage from one set of fluid conditions to another. Correction factor improves correlation of measured engine static seal leak rate under test conditions with rate under operating conditions. Potential applications include extrapolating from test conditions to operating condition.
Data discusses frictional characteristics of PTFE (polytetrafluoroethylene) under temperature extremes and in vacuum environment. Tests were also run on reduced scale hardware to determine effects of vacuum. Data is used as reference by designers of aircraft-control system rod-end bearings and for bearings used in polar regions.
The development of a static seal configuration to meet the lightweight low-leakage requirements of the Space Shuttle Main Engine (pressure carrying capability of up to 75.84 MPa) is discussed. The design features, fabrication methods, lab testing, and performance of seal are examined. Flange and bolt details of the joint assembly are considered with attention to an ultrasonic technique for measuring preload in the bolts. Methods used for leak testing in the laboratory and in the field are described; the practicality of the procedures is considered. Attention is directed to hydrogen-environment embrittlement and its influence on seal and joint design.
Liquid propellant rocket engines have some unique applications for highly loaded oscillating-motion bearings operating at cryogenic temperatures and vacuum environment conditions. Among these are (1) thrust attitude control gimbal bearings that permit pivoting of the entire rocket engine and (2) bearings in the linkages of ducting bellows joints that articulate when the engine gimbals. The main rocket engines for first, second, and third stages of the Saturn vehicle have thrust vector control gimbals which use PTFE liner bearing materials and ducting linkage bearings using solid film dry lubricants, both to reduce friction and provide required wear life. Data on the frictional and wear characteristics of these materials, while operating under varying temperature and atmospheric pressure conditions, are presented. A discussion of the bearing designs for flexible bellows joint linkages is also presented.
To prevent fatigue due to flow-induced vibrations in metal bellows connected to ducts carrying liquid hydrogen, a study was made which shows that the flexure lines are in general a function of the vibration coupling between the fluid and bellows structure, and the nature of the external environment.
Classical method of presenting fatigue data in plots of alternating stress vs number of deflection cycles is applied to bellows formed of various metals, including corrosion-resistant steel, nickel alloys, and aluminum alloys. The expected life of a new bellows design can then be determined before fabrication and testing.
Test date obtained concerning the frictional pressure loss to fluids flowing in unsleeved bellows and flexible hose. This data should be useful in the design of fluid systems where high delivery velocities are involved and flexible hose or bellows must be employed.
Large diameter seals are fabricated from narrow strip stock welded in segments to form a complete ring. This technique could be used to reduce the cost of critical, large diameter seals in the heating and ventilating industry, petrochemical industry, and marine fabrication industry.
Long, thin-walled bellows compressed into a short length absorbs the same amount of torsional deflection as the same tube in full length condition and saves in cost, complexity and space. This bellows has lower torsional spring rate to absorb the bulk of the duct assembly tortional deflections, leaving the other bellows free to absorb axial and angular deflections.
Bellows restraints, thrust-vector attitude-control gimbal devices, and tube clamp descriptions