Propulsion System Design Concepts Using Free Radical HEDM Technology
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Engineering topics
Publications and source records attributed to Chirivella, J. E..
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This paper presents the initial findings of hydrogen vapor cloud dispersion experiments conducted by NASA. The experiments were performed to obtain basic information regarding the physical phenomena governing the dispersion of flammable clouds formed as the result of spills of large quantities of liquid hydrogen. The experiments consisted of ground spills of up to 5.7 cu m of liquid hydrogen with spill durations of approx. 35 s. Instrumented towers, located downwind of the spill site, gathered data on the temperature, hydrogen concentration and turbulence levels as the hydrogen vapor cloud drifted downwind. Preliminary results of the experiments indicate that, for rapid spills, thermal and momentum-induced turbulences cause the cloud to disperse to safe concentration levels and become positively buoyant long before mixing due to normal atmospheric turbulence becomes a major factor. An adiabatic mixing model has been developed to deduce hydrogen-air mixture ratios for temperature measurements obtained within the cloud formed by liquid hydrogen spills.
The role of ultralean combustion in achieving fuel economy in general aviation piston engines was investigated. The aircraft internal combustion engine was reviewed with regard to general aviation requirements, engine thermodynamics and systems. Factors affecting fuel economy such as those connected with an ideal leanout to near the gasoline lean flammability limit (ultralean operation) were analyzed. A Lycoming T10-541E engine was tested in that program (both in the test cell and in flight). Test results indicate that hydrogen addition is not necessary to operate the engine ultralean. A 17 percent improvement in fuel economy was demonstrated in flight with the Beechcraft Duke B60 by simply leaning the engine at constant cruiser power and adjusting the ignition for best timing. No detonation was encountered, and a 25,000 ft ceiling was available. Engine roughness was shown to be the limiting factor in the leanout.
The contamination that results from the exhaust plume of small thrusters used for attitude control maneuvers can pose severe problems for long-life satellite systems. In order to assess this type of contamination problem, analytical and experimental techniques must be developed. Mass deposition rate measurements of a representative 0.44-N thrust hydrazine thruster were made in a space simulation chamber using five appropriately placed variable-temperature quartz crystal microbalances. The mass deposition rates within the thruster plume were measured while operating the thruster over a wide range of operating parameters, including duty cycles, catalyst bed start temperatures, propellant water variation, as well as thruster aging effects. The contamination measurements were made over a temperature range of 144 to 256 K for all duty cycles. In addition, the nominal duty cycle of 100 msec on and 10 sec off was run at a temperature of 106 K. These data will make possible better prediction of deposition rates of contaminants from thrusters used in satellite systems.
The state of hydrogen production technology is evaluated. Specific areas discussed include: hydrogen production fossil fuels; coal gasification processes; electrolysis of water; thermochemical production of hydrogen; production of hydrogen by solar energy; and biological production of hydrogen. Supply options are considered along with costs of hydrogen production.
Research activities in the hydrogen energy field in the European community are reviewed. Countries included in the discussion are: Austria, Belgium, England, Federal Republic of Germany, and Italy.
Instrumentation for the measurement of plume exhaust specie deposition rates were developed and demonstrated. The instruments, two sets of quartz crystal microbalances, were designed for low temperature operation in the back flow and variable temperature operation in the core flow regions of an exhaust plume. These quartz crystal microbalances performed nominally, and measurements of exhaust specie deposition rates for 8400 number of pulses for a 0.1-lb monopropellant thruster are reported.
A series of tests were conducted to measure the mass flux in the far field of a nozzle plume in a high vacuum with emphasis on the back flow region. The measurements presented provided fairly accurate data for off-axis angles as large as 140 deg (i.e., in the back flow region). This region, since it is well behind the exit plane, is of paticular interest to those concerned with instrument contamination. Usually sensitive spacecraft surfaces are located in the region affected by the back flow. Parameters such as expansion ratio, throat diameter, nozzle lip shape, and plenum (chamber) pressure were varied, carbon dioxide and nitrogen gases were flowed and mass flux measurements were taken using quartz crystal microbalances in as many as nine different locations relative to the tests nozzle. Several conclusions with respect to the effect of nozzle and gas parameters on the amount of back flow mass flux are offered, and it was demonstrated that gaseous mass fluxes, which are not predictable by present theories, are encountered in the region behind the nozzle exit plane. This knowledge is significant if materials incompatible with the gaseous exhaust products are used in this region.
A series of tests were conducted to measure the mass flux in the far field of a nozzle plume in a high vacuum with emphasis on the back flow region. The measurements presented in this report provide fairly accurate data for off-axis angles as large as 140 deg (i.e., the back flow region). The tests utilized five different nozzles. Parameters such as expansion ratio, throat diameter, nozzle lip shape, and plenum (chamber) pressure were varied. Carbon dioxide and nitrogen gases were passed through, and mass flux measurements were taken using quartz crystal microbalances in as many as nine different locations relative to the test nozzle. The tests resulted in a large matrix of data that were correlated and compared to existing prediction theories. Several conclusions with respect to the effect of nozzle and gas parameters on the amount of back flow mass flux are offered, and it was demonstrated that gaseous mass fluxes, which are not predictable by present theories, are encountered in the region behind the nozzle exit plane.
A test was conducted under simulated space conditions to determine the potential thermal degradation of the ATS-F radiant cooler from any contaminants generated by a 0.44-N(0.1-lbf) hydrazine thruster. The radiant cooler, a 0.44-N(0.1-lbf)hydrazine engine, and an aluminum plate simulating the satellite interface were assembled to simulate their flight configuration. The cooler was provided with platinum sensors for measuring temperature, and its surfaces were instrumented with six quartz crystal microbalance units (QCM) to measure contaminant mass deposits. The complete assembly was tested in the molecular sink vacuum facility (Molsink) at the Jet Propulsion Laboratory. This was the first time that a radiant cooler and a hydrazine engine were tested together in a very-high-vacuum space simulator, and this test was the first successful measurement of detectable deposits from hydrazine rocket engine plumes in a high vacuum. The engine was subjected to an accelerated duty cycle of 1 pulse/min, and after 2-hr of operation, the QCMs began to shift in frequency. The tests continued for several days and, although there was considerable activity in the QCMs, the cooler never experienced thermal degradation.
The feasibility of operating small rocket engines in the Molsink facility was demonstrated. A 0.44-N (0.1-lbf) hydrazine engine and a 0.18-N (0.04-lbf) thruster using cold gas from a hydrazine plenum system were operated for both flight duty cycles and off-nominal conditions. The exhaust gases from these thrusters contain NH3, N2, and H2. The chamber was also calibrated for larger bipropellant engines using nitrogen tetroxide/monomethyl hydrazine (NTO/MMH). The exhaust products of these engines contain CO2, CO, H2, H2O, and H2. A mixture of cold gases simulating the engine exhaust was injected through a nozzle under conditions simulating thrust levels up to 26.7-N (6 lbf). Pulsing and continuous operations were investigated. The chamber background pressure traces were compared with the traces obtained for the same thrusters operated with pure nitrogen at approximately equivalent thrust. Satisfactory recuperation times were encountered in all the pulsing modes. Test times greater than 20s were obtained in steady state operation before the vacuum chamber back pressure climbed to prohibitive values.
During recent cryodeposit tests with an 0.18-N thruster, the mass flux in the plume back field was measured for the first time for nitrogen, carbon dioxide, and a mixture of nitrogen, hydrogen, and ammonia at various inlet pressures. This mixture simulated gases that would be generated by a hydrazine plenum attitude propulsion system. The measurements furnish a base upon which to build a mathematical model of plume back flow that will be used in predicting the mass distribution in the boundary region of other plumes. The results are analyzed and compared with existing analytical predictions.
Numerical analysis of free flow fields around axisymmetric blunt bodies in supersonic flight