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Caughman, John

Publications and source records attributed to Caughman, John.

18 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Plasma heating technology

The operational environment for plasma heating systems presents unprecedented challenges for the success of magnetic fusion. This chapter discusses the current state of ion cyclotron and electron cyclotron heating systems and the research and development priorities needed to establish working solutions for these systems. While much progress has been made, there is much more work to be done to make fusion energy commercially viable. Research and development priorities include radiation-resistant structural and plasma facing materials, advanced manufacturing methods, new cooling methods, first-wall integrated actuators, improvements in power source efficiency, higher frequency gyrotrons, and improved overall system reliability.

Caughman, John↗
DOE OSTI2021

Power transport efficiency during O-X-B 2nd harmonic electron cyclotron heating in a helicon linear plasma device

The principal objective of this work is to report on the power coupled to a tungsten target in the prototype-material plasma exposure experiment device during oblique injection of a microwave beam (<70 kW at 28 GHz) into a high-power (~100 kW at 13.56 MHz) over-dense (${n_e} > 1 \times {10^{19}}{\text{ }}{{\text{m}}^{ - 3}}$) deuterium helicon plasma column. The experimental setup, electron heating system, electron heating scheme, and IR thermographic diagnostic for quantifying the power transport is described in detail. It is demonstrated that the power transported to the target can be effectively controlled by adjusting the magnetic field profile. Using this method, heat fluxes up to 22 MW m -2 and power transport efficiencies in the range of 17%–20% have been achieved using 70 kW of microwave power. It is observed that most of the heat flux is confined to a narrow region at the plasma periphery. Ray-tracing calculations are presented which indicate that the power is coupled to the plasma electrons via an O-X-B mode conversion process. Calculations indicate that the microwave power is absorbed in a single pass at the plasma periphery via collisions and in the over-dense region via 2nd harmonic cyclotron resonance of the electron Bernstein wave. The impact of our results is discussed in the context of MPEX.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2021

RF sheath induced sputtering on Proto-MPEX part 2: Impurity transport modeling and experimental comparison

The Prototype Material Plasma Exposure eXperiment (Proto-MPEX) is a pulsed linear plasma device that uses a radio frequency (RF) helicon antenna and a helicon ceramic window as the plasma ionization source. Modeling performed within this work on the helicon operations predicts hot spots on the helicon ceramic window due to an RF-induced sheath. The RF sheath potential leads to physical sputtering of the ceramic window predominantly where the helicon antenna sits around the helicon window. The role of oxygen in sputtering within Proto-MPEX is also investigated and is needed to match the experimental data. Experiments on Proto-MPEX show reasonable agreement with the modeled erosion/redeposition pattern on the helicon window, and the modeled impurity flux to the target shows radial transport within the device as expected from classical collisional impurity transport. Temperature screening of impurities is shown to be needed for Proto-MPEX to reduce impurity flux to the target. The modeling approach used in this work can be applied to other plasma RF applications for the determination of impurity production and transport.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2021

Characterizing the plasma-induced thermal loads on a 200 kW light-ion helicon plasma source via infra-red thermography

The light-ion helicon plasma source of the Proto-MPEX linear plasma device has been recently upgraded to enable pulsed (0.5–1 s) operation up to 200 kW. The main objective of this work is to report on the plasma-induced surface heat fluxes incident on the helicon window during high power operation (60–150 kW net power) for the purpose of the design of the upcoming material plasma exposure eXperiment (MPEX). The IR imaging system and associated physics models for the extraction of surface heat fluxes are presented. Furthermore, experimental results demonstrate that the control of the plasma strike point via magnetic flux mapping and the use of dedicated limiters is effective at reducing the heat loads on the dielectric window. Moreover, it is found that the flux mapping must create a gap between the plasma and the dielectric window of at least the plasma radial decay length. Extrapolated to 200 kW net RF power, this mode of operation can reduce the power lost to the dielectric window by 33%. The results presented have direct application to the design of high-powered helicon plasma sources that operate in a steady state. Examples include linear divertor simulators such as MPEX, electric thrusters, negative ion sources for NBI and linear plasma–material interaction test stands.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2021

Development of the materials analysis and particle probe for Proto-MPEX

The Prototype Material Plasma Exposure eXperiment (Proto-MPEX) is a linear plasma device being used in plasma source research and development (R&D) for the proposed MPEX. Once the R&D is completed, this device can also be used to perform plasma–material interaction studies. To perform these studies, a new materials analysis and particle probe (MAPP) has been constructed. The MAPP’s components are a sample holder and manipulator and a custom vacuum chamber with ports to facilitate surface chemistry diagnostics. The MAPP’s overall design enables rapid sample turnaround and in vacuo surface characterization. The surface analysis vacuum chamber has ports for x-ray photoelectron spectroscopy, thermal desorption spectroscopy, back-scatter ion scattering spectroscopy, forward-scatter ion scattering spectroscopy, and direct recoil spectroscopy. The sample manipulator and holder is a Lesker/UHV Multi-Centre Analytical Stage, which is used to place the samples in the exposure region of the Proto-MPEX or the analysis position in the MAPP vacuum chamber. The sample holder has a heating capability of up to 1200 °C for heated exposure and for desorption studies. In this work, we present the MAPP’s design and the first tungsten sample exposure with ex situ analysis that shows a surface deposition layer on the exposed target, highlighting the need for additional in situ measurements on the Proto-MPEX.

Beers, C. J. (ORCID:0000000150985459)↗
DOE OSTI2020

Experimental Investigation of the Effects of Magnetic Mirrors on Plasma Transport in the Prototype Material Plasma Exposure Experiment

The Prototype Material Plasma Exposure eXperiment (Proto-MPEX) at Oak Ridge National Laboratory is developing a helicon radio frequency (RF) source for plasma production along with microwave electron heating and RF ion heating. Proto-MPEX has several magnetic mirrors that affect plasma transport. The magnetic field near the helicon source is ~ 0.05 T, and the peak magnetic field in Proto-MPEX is ~ 1.8 T, which results in a large magnetic well for particles sourced at the helicon transporting toward the target region. Keeping the helicon source field and the target field constant, experiments have been conducted by methodically changing the magnetic field, at a local axial location, within the source and the target. Plasma flow measurements using Mach probes have shown a decrease in the flow as a function of the magnetic mirror ratio. Plasma flows were further investigated with ion cyclotron resonant heating (ICH). Results with the addition of ICH measured upstream of the antenna have shown a decrease in Mach number as a function of mirror ratio when compared to helicon discharges. Such flow behavior demonstrated slowing down of the plasma due to the increased reverse plasma flow toward the helicon plasma source. However, in high magnetic fields, when the resonant magnetic field moved away from the ICH antenna, no effects on the plasma flow due to ICH were observed.

Kafle, Nischal↗
DOE OSTI2020

The Material Plasma Exposure eXperiment: Mission and conceptual design

Mastering Plasma Material Interactions (PMI) is key for obtaining a high performance, high duty-cycle and safe operating fusion reactor. Numerous gaps exist in PMI which have to be addressed before a reactor can be built. In particular the lack of data at high ion fluence, fusion reactor divertor relevant plasma conditions and neutron displacement damage requires new experimental devices to be able to develop plasma facing materials and components. This has been recognized in the community and the U.S. fusion program is addressing this need with a new linear plasma device—the Material Plasma Exposure eXperiment (MPEX). MPEX will be a superconducting linear plasma device with magnetic fields of up to 2.5 T. The plasma source is a high-power helicon source (200 kW, 13.56 MHz). The electrons will be heated via Electron Bernstein Waves with microwaves using multiple 70 GHz gyrotrons (up to 600 kW in total). Ions will be heated via ion cyclotron heating in the so-called “magnetic beach heating” scheme in the frequency range of 6–9 MHz (up to 400 kW in total). An overview of the conceptual design and the project/design requirements is given in this paper.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2020

The Materials Plasma Exposure eXperiment: Status of the Physics Basis Together With the Conceptual Design and Plans Forward

The Materials Plasma Exposure eXperiment (MPEX) is a linear plasma device that will address the plasma–material interaction (PMI) science for future fusion reactors and will enable testing of plasma-facing components (PFCs). It is designed as a steady-state device eventually delivering an ion fluence of up to 10 31 m -2 to the target. The device will be designed to handle neutron-activated materials. These capabilities should push the technical readiness level of PFCs up to six for some end-of-life aspects. In order to achieve the relevant plasma conditions, as they are expected in future fusion reactor divertors, MPEX will utilize a novel plasma source concept. This plasma source concept uses a high-power helicon (200 kW, 13.56 MHz), an electron cyclotron heating (ECH) system, which will heat electrons via electron Bernstein wave (EBW) heating (about 400 kW, 70 GHz), and an ion cyclotron heating (ICH) system (400 kW, 6–9 MHz). The physics basis for this plasma source concept including the heating physics and transport is based on experiments on Proto-MPEX. An overview of the experimental results and the physics basis will be given. The physics basis directly translates into functional requirements of MPEX and the conceptual design. The status of the conceptual design of MPEX will be shown.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2019

Results of Ion Cyclotron Heating Experiments on Proto-MPEX Utilizing a Movable Stainless Steel Target

Ion cyclotron heating (ICH) at a frequency in the 6- to 9-MHz range with electron heating in the 28- to 105-GHz range will be used in the Material Plasma Exposure eXperiment (MPEX) to greatly increase the energy of the plasma stream produced by the helicon plasma source. ICH was chosen over substrate biasing to produce energetic ions because it can more accurately reproduce plasma-material interactions in a fusion device. For instance, when the target is tilted with respect to the background magnetic field during ICH, a magnetic presheath is created so that redeposition phenomena as in a tokamak divertor can be better approximated. ICH experiments were conducted on the Proto-MPEX device, which was developed to provide a physics basis upon which MPEX is designed. In this paper we describe some of these experiments in which the previous fixed graphite target was replaced by a movable stainless steel target. With the new target, the strong, monotonic decrease in ion temperature observed previously as a function of axial distance between the ion cyclotron resonance region and the target was not observed. Instead, only a small drop was seen within ~1 cm of the target. The ion temperatures were determined spectroscopically, utilizing Doppler broadening measurements of an Ar II line, in a plasma that is 90% deuterium and 10% argon. Measurements were obtained using optical fibers at a fixed location, with the target moving perpendicularly relative to the viewing chords. Comparisons with previous results will be discussed, including observed plasma parameters Ti, Te, and ne, and heat flux at the target.

Goulding, Richard↗
DOE OSTI2019

Shattered pellet injection technology design and characterization for disruption mitigation experiments

The technology to form and shoot high-Z cryogenic solid pellets mixed with deuterium using a gas gun that are shattered upon injection into a plasma has been developed at Oak Ridge National Laboratory for mitigating disruptions. This technology has been selected as the basis for the baseline disruption mitigation system on ITER. The development of shattered pellet injection systems has progressed to be able to accelerate large pellets of pure argon and neon with or without including deuterium. Impact studies have been carried out at shallow angles to determine funnel performance in guiding pellets from multiple barrels into a common injection line and across pumping breaks. The characterization of the shattered spray has also progressed with fragment size measurements as a function of pellet speed showing a strong inverse relationship. Results of these studies are reported with implications for applications on existing and future tokamak devices.

Baylor, Larry↗
DOE OSTI2018

Design and Analysis of an Actively Cooled Window for a High-Power Helicon Plasma Source

The material's plasma exposure experiment (MPEX) is a steady-state, linear plasma facility proposed to provide plasma conditions that simulate the first wall and divertor of the next-step fusion devices. MPEX will use an actively cooled, high-power helicon antenna as a plasma source. The antenna is located outside of the vacuum region, and during operation, a significant percentage of the antenna power is deposited on the plasma facing surface of the antenna window. The window thus must be actively cooled so that thermal stresses do not become excessive. The design presented includes two cylindrical windows with an annular water passage in-between in order to allow active cooling. A ceramic-to-metal seal is proposed in order to produce a water-to-vacuum seal that will not outgas and produce impurities. Experimental results from an uncooled window on a short-pulse prototype experiment are modeled using finite-element (FE) results in order to correlate with the heat flux profile. The design of the actively cooled window assembly is presented with computational fluid dynamics and FE analyses to confirm that the hardware can function with a 200-kW antenna within performance limits.

Lumsdaine, Arnold↗
DOE OSTI2018

Power accounting of plasma discharges in the linear device Proto-MPEX

Plasma material interaction (PMI) studies are crucial to the successful development of future fusion reactors. Prototype Material Plasma Exposure eXperiment (Proto-MPEX) is a prototype design for the MPEX, a steady-state linear device being developed to study PMI. The primary purpose of Proto-MPEX is developing the plasma heating source concepts for MPEX. A power accounting study of Proto-MPEX works to identify machine operating parameters that could improve its performance, thereby increasing its PMI research capabilities, potentially impacting the MPEX design concept. To build a comprehensive power balance, an analysis of the helicon region has been performed implementing a diagnostic suite and software modeling to identify mechanisms and locations of heat loss from the main plasma. Of the 106.3 kW of input power, up to 90.5% of the power has been accounted for in the helicon region. When the analysis was extended to encompass the device to its end plates, 49.2% of the input power was accounted for and verified diagnostically. Areas requiring further diagnostic analysis are identified. The required improvements will be implemented in future work. The data acquisition and analysis processes will be streamlined to form a working model for future power balance studies of Proto-MPEX.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2017

Progress in the Development of a High Power Helicon Plasma Source for the Materials Plasma Exposure Experiment

Proto-MPEX is a linear plasma device being used to study a novel RF source concept for the planned Material Plasma Exposure eXperiment (MPEX), which will address plasma-materials interaction (PMI) for nuclear fusion reactors. Plasmas are produced using a large diameter helicon source operating at a frequency of 13.56 MHz at power levels up to 120 kW. In recent experiments the helicon source has produced deuterium plasmas with densities up to ~6 × 1019 m–3 measured at a location 2 m downstream from the antenna and 0.4 m from the target. Previous plasma production experiments on Proto-MPEX have generated lower density plasmas with hollow electron temperature profiles and target power deposition peaked far off axis. The latest experiments have produced flat Te profiles with a large portion of the power deposited on the target near the axis. This and other evidence points to the excitation of a helicon mode in this case.

Goulding, Richard↗
DOE OSTI2017

Progress in magnet design activities for the material plasma exposure experiment

One of the critical challenges for the development of next generation fusion facilities, such as a Fusion Nuclear Science Facility (FNSF) or DEMO, is the understanding of plasma material interactions (PMI). Making progress in PMI research will require integrated facilities that can provide the types of conditions that will be seen in the first wall and divertor regions of future fusion facilities. In order to meet this need, a new linear plasma facility, the Materials Plasma Exposure Experiment (MPEX), is proposed. In order to generate high ion fluence to simulate fusion divertor conditions, a steady-state plasma will be generated and confined with superconducting magnets. Finally, the on-axis fields will range from 1 to 2.5 T in order to meet the requirements of the various plasma source and heating systems. Details on the pre-conceptual design of the magnets and cryogenic system are presented.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2016

Analysis of an Actively Cooled Window for High Power Helicon Plasma Source

The development of the next generation of magnetically confined fusion facilities towards commercial fusion power will depend on an increased understanding of plasma material interactions (PMI). Plasma facing components in future facilities such as a Fusion Nuclear Science Facility (FSNF) or DEMO will experience high heat fluxes, high energy neutron fluence, and helium and hydrogen isotope permeation. This combination of environmental effects is unique to the fusion environment, and research and development in the field of PMI will require integrated facilities that can provide prototypical conditions. Particularly, facilities are required that will simulate conditions in the first wall and divertor regions. One such proposed facility is Materials Plasma Exposure experiment (MPEX). (authors)

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2016

Pre-conceptual design activities for the materials plasma exposure experiment

The development of next step fusion facilities such as DEMO or a Fusion Nuclear Science Facility (FNSF) requires first closing technology gaps in a few critical areas. Understanding the material-plasma interface is necessary to enable the development of divertors for long-pulse plasma facilities. A pre-conceptual design for a proposed steady-state linear plasma device, the Materials Plasma Exposure Experiment (MPEX), is underway. A helicon plasma source along with ion cyclotron and electron Bernstein wave heating systems will produce ITER divertor relevant plasma conditions with steady-state parallel heat fluxes of up to 40 MW/m 2 with ion fluxes up to 10 24 /m 2 s on target. Current plans are for the device to use superconducting magnets to produce 1–2 T fields. As a steady-state device, active cooling will be required for components that interact with the plasma (targets, limiters, etc.), as well as for other plasma facing components (transport regions, vacuum tanks, diagnostic ports). Design concepts for the vacuum system, the cooling system, and the plasma heating systems have been completed. The device will include the capability for handling samples that have been neutron irradiated in order to consider the multivariate effects of neutrons, plasma, and high heat-flux on the microstructure of divertor candidate materials. A vacuum cask, which can be disconnected from the high field environment in order to perform in-vacuo diagnosis of the surface evolution is also planned for the facility.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗