Engineering topics

Carolina Franco

Publications and source records attributed to Carolina Franco.

At least 19 records

NASA NTRS2026

On-Demand Production of Hypergols: Steps Towards Scalability

During FY 2025, the team at KSC focused on taking the 2024 proof-of-concept demonstration of hypergol production using novel methods and began scaling up production and increasing purity. The team was able to more than triple the production of hydrazine using a novel method with a drastic increase in the purity. The current method, albeit still limited to production rates on the order of mg/hr, provides a cost savings of approximately 14x when compared to market value pricing through the Defense Logistics Agency (DLA) website. The benefit of this technology is the ability to produce some hypergolic fuels using constituents in Earth’s atmosphere, eliminating most chemical commodity logistics. This technology also allows for the return of domestic production of hypergolic propellant.

Kenneth Engeling↗

NASA NTRS2024

Investigation of Lunar Regolith Reduction via Hydrogen Plasma in Different Plasma Environments

The team at NASA KSC explored the use of hydrogen plasma as a reducing agent for Lunar regolith simulant in order to prove the viability of oxygen extraction from oxides. The focus of this work was to investigate the hydrogen ion production of different plasma power sources. An optimization trade study was completed by maximizing the production of the hydrogen ion and comparing the amount produced to the energy consumed. Hydrogen ion production was determined via residual gas analysis and a rough calibration using injected water. The hydrogen ions reduce the oxides present in the Lunar regolith, forming an OH molecule, which can further react with the hydrogen environment to form water vapor. This water vapor can then be measured through a residual gas analysis. Through this study, it was found that a direct current (DC) glow discharge operating at approximately 1 torr in a hydrogen environment produced the largest amount of reduced regolith when compared with a nanosecond pulsed system and alternating current (AC) source. Radiofrequency devices beyond AC were not studied in this work. Although the DC source performed the best here, limitations in design and experiment setup/scalability may lead to the selection of an alternative plasma power source in the future.

Kenneth Engeling↗

NASA NTRS2023

Plasma Activated Water: A Technology for Acid Generation and Space Crop Production

As humanity returns to the moon and onward to Mars, sustainable space travel becomes essential for cost and independence from Earth. Astronaut activities in low Earth orbit resupply consumable materials and can require alternative technologies if transportation of chemicals is deemed hazardous. Plasma technology and applications are able to generate commodities that assist in achieving Earth independence. Plasma interaction with water generates acid in-situ using on-board resources of electricity and breathable air without the need for large infrastructure. At Kennedy Space Center, researchers have shown that plasma is able to produce nitric acid, and therefore nitrates, in a plant-usable form in water. In this report, the team presents results on acid generation in g/kW-hr as well as provides results on plasma activated water for plant growth assistance. Plasma was generated utilizing DC, AC, and pulsed power supplies in order to determine optimizing parameters for generation of this useful commodity.

Plasma↗

NASA NTRS2022

Plasma Assisted Nutrient Recovery from Inedible Biomass via Ash Leaching

Sustaining a human presence on the Moon, Mars, or deep space will require closing loops on many life support systems. Some form of agriculture will be required because plants produce the vitamins, antioxidants, and essential oils in our diets that degrade over time in stored foods. In addition, they provide dietary fiber, restore air, and purify water. Growing plants will require recycling nutrients trapped in inedible vegetation. Researchers at KSC have investigated the use of a thermal plasma with various carrier gases to thermally degrade inedible plant biomass for nutrient recovery. Previous work demonstrated a thermally degrading environment such as a muffle furnace improved nutrient recovery from inedible biomass prior to an acid leaching process. However, a muffle furnace is an inefficient process. We have explored the use of a small scale, thermal plasma for degradation of pellets to enhance the breakdown of plant stems, leaves, and debris to further close the nutrient loop. Plasma carrier gases such as carbon dioxide (CO2), nitrogen (N2), and air were used to explore variations in recovery and potential chemical by-products. Plasma processed inedible biomass was added to varying concentrations of acid solution for leaching of nutrients (e.g. potassium (K) , magnesium (Mg), calcium (Ca), and phosphorus (P)) for reuse in the crop production cycle. We also examined total N2 recovery. Results are presented showing the impact of plasma processing prior to acid leaching on recovery of plant nutrients.

Kenneth Engeling↗

NASA NTRS2022

Plasma Activated Water for Crewed Transit and Planetary Habitation: A Study of Gas Type, Electrode Material, and Power Supply Selection and the Impact on the Final Frontier - FY21 CIF

An in-depth study of plasma activated water (PAW) generation was conducted to link changes in power supply, electrode material, input gas, and treatment time to the resulting reaction chemistry. These changes in chemistry can help tailor PAW for different space applications. An AC, DC, and nanosecond (ns) pulsed power supply were each used to generate PAW with stainless steel, copper, tungsten, or platinum (Pt) electrodes while utilizing air, nitrogen (N2), carbon dioxide (CO2), helium (He), or argon (Ar) as the feed gas. Tap or deionized (DI) water was treated for 1 to 15 minutes, and the generated PAW was tested for changes in pH, conductivity, oxidation reduction potential, nitrates (NO3-), ammonium (NH4+), and peroxide. Calculations showed that the production of reactive nitrogen species was the leading cause of pH and conductivity changes. The DC generated air plasma was able to reduce the pH of DI water and generate NO3‑. The pulsed supply, operating at 20% of the input power of the DC supply, lowered the pH generated NO3‑. When a simulated Martian gas mixture of 95% CO2 and 5% N2 was used as the feed gas, NO3‑ was generated with the DC and pulsed supplies, respectively. Mixing PAW with plasma generated ash from inedible biomass allowed pH control, thus enhancing PAW’s potential use for sanitation applications. The large shift in pH was used to study sanitation effects of Escherichia coli (E. coli) reduction and Staphylococcus aureus (S. aureus), in which log reductions were found to be negligible. Additionally, the plasma generated ash in combination with PAW was also implemented in 10-day microgreen growth trials, in which PAW and ash resulted in quicker emergence of the microgreens compared to the standard growth conditions and comparable dry masses to Hoagland’s nutrient solution treated samples.

plasma activated water (PAW)↗

NASA NTRS2022

XSP Methane Sensors Test and Evaluation Project “M-Step”

Methane sensor technology is employed in industry sectors from oil and gas to agriculture, landfills, and monitoring of natural emissions. The US oil and gas sector is extensive in scale, critical to fulfilling US energy needs, and deals with commodities presenting enormous challenges for personnel safety and the environment. Thus, it is imperative that they have accurate and responsive sensors to detect hazardous gases such as methane. US space launch systems will increasingly also use liquefied methane and liquefied natural gas (LNG), which is mostly methane, in quantities large and small, as main and auxiliary propulsion and power. Some of these systems will be reusable, which adds the unique challenge of processing a vehicle that has residual commodities and has returned to its launch site to be readied for its next launch. The methane sensors test and evaluation project (M-STEP) began within the context of a reusable launch system, the Defense Advanced Research Projects Agency (DARPA) Experimental Spaceplane (XSP) program, which would have employed a high-pressure gaseous methane and gaseous oxygen reaction control system. Although the XSP partnership between Boeing and DARPA was terminated by Boeing in early 2020, DARPA and KSC have continued to collaborate in the area of gas sensors with the hydrogen sensor test and evaluation project (H-STEP) and with M-STEP. The NASA Launch Services program (LSP) invested in M-STEP in FY 2021 “to evaluate and understand the state-of-the-art in methane gas sensors”. M-STEP and the LSP effort was complementary, pushing in the same direction to understand US launch system stakeholder needs and approaches, requirements internal (NASA) and external, and commercially available or forthcoming methane sensing technologies, practices, and approaches. In addition, M-STEP (as with H-STEP) enhances KSC capabilities and understanding of these technologies, informing agency investments and further research in these areas.

Tracy L. Gibson↗

NASA NTRS2021

Hydrogen Plasma Reduction

Hydrogen plasma increases efficiency by strategically using energy to break bonds within the regolith to liberate oxygen instead of heating the entire bed of regolith. The energy used by the plasma system would be imparted into the H2 gas, forming highly energetic ions, electrons, and neutrals that would interact with the regolith surface. The energized atomic and ionic H2 provide the energy needed to make reduction of SiO2 (Silicon Dioxide) and other regolith mineral oxides favorable. What’s more, the high-energy plasma interaction occurs in a small, localized volume, and thus requires relatively little energy. The lunar regolith is well-suited for the process as the fine particles naturally available provide a high surface area for the plasma to interact with. The process would require a system to collect the regolith composed of metal oxides (MxOy) and load it into a reactor. An H2 plasma would pass over the surface (potentially at a low pressure, reducing complexity of the system as it would not require large increases in pressure from the lunar vacuum), then the gases from the plasma reaction would be collected and processed, and the spent regolith would be carried away. The gross reaction temperature would be near ambient (due to the localized nature of the plasma), eliminating the necessity of a regolith heating mechanism or handling of molten regolith. Also, the H2 used in the plasma could be subsequently recovered from the water produced by the plasma reaction. Thus, this approach would not require significant amounts of added commodities.

Elspeth Petersen↗

NASA NTRS2021

FY19 IRTD Final Report Summary: Single Pass Ammonia Removal via MP-MAP Cycle

Explore the source record for details and available documents.

Orlando Melendez↗

NASA NTRS2017

One Step Plasma Passivation and Precision Cleaning

Over the past several years, Kennedy Space Center (KSC) researchers developed two solvent-free techniques for precision cleaning of ground support equipment (GSE) that possess low commodity requirements and produce small or no waste streams. During testing of low-pressure air plasma as one of these cleaning techniques, physical changes in the surface of stainless steel test pieces were observed; cursory testing revealed that the test part had developed a thick oxide layer on the surface compared to untreated parts. This result indicated that the plasma process might not only serve as a green technology for precision cleaning of parts, but it may also passivate the surface at the same time. Current methodology in use at KSC’s Components Refurbishment & Chemical Analysis (CRCA) Facility for passivation of corrosion-resistant steels for aerospace applications follows an SAE International Standard, AMS2700, where parts are submerged in either a nitric acid or nitric acid/sodium dichromate bath at predetermined temperatures and contact times. These baths require constant testing to ensure effective treatment, use corrosive and carcinogenic chemicals, and produce hazardous waste. The passivation bath is one of the multiple steps employed at the facility, while cleaning with multiple environmentally-unfriendly solvents comprise several more steps before parts are recertified to a specific cleanliness level in their clean room. Based on the behavior of the stainless steel surface during cleaning optimization studies, it was believed that the plasma technology could be extended to passivation, combining what is currently many steps into a single, solvent- and waste-free system.

Paul Hintze↗

NASA NTRSDate not supplied

ISS Wastewater Pretreatment via DNA Pattern Picofilter Using Inorganic Brine Stimulant

Astronauts in the International Space Station (ISS) need as much water as they can access, whether it comes from people's breath, sweat or urine, recycled shower water or hand washing. It is of vital importance that any type of water is recycled and filtrated through different methods so it can be re-used. Recently, Cerahelix Inc. offered a ceramic tubular membrane element that uses DNA strands as a pattern in a sol-gel process that allows the sintered product to have a pore size in the picometer scale and claims to achieve ten times higher purity than other commercially available ceramic filters. This should allow higher purities and yields at reduced energy costs and theoretically allow near total dewatering of the reject stream and greater than 80% removal of polyvalent ions. Trials were performed with Cerahelix Inc. filters using an inorganic brine simulant at two pHs to test the efficiency of Pico Helix TM membranes and determine their feasibility for spacecraft wastewater treatment processes. Emphasis was placed on the polyvalent ions: SO42-, PO43-, Mg2+, and Ca2+. These ions should be rejected almost entirely from the feed solution and, not permeate through the filter. Results show that at a pH of 4.2, permeation of the polyvalent ions varied from 59% to 74% and at pH of 8.0, permeation varied from 72% to 87%. An Extended Nernst Planck (ENP) approach that describes the mass transfer process for a pico-filtration membrane was used to construct a model to inform the experimental expectations and outcome.

Carolina Franco↗

NASA NTRSDate not supplied

Plasma Reduction of Regolith for Oxygen Liberation

As crewed missions to the moon become closer, the focus on in-situ resource utilization efforts has increased. Since lunar soil has abundant oxygen on the surface of the moon, work has been done to process this resource in an efficient manner. Hydrogen reduction of lunar regolith has emerged as a method of liberating oxygen that can be used for fuel and water production. Traditional reduction techniques require high temperatures and increased complexity when dealing with high amounts of silicates. Plasma can reduce silicates efficiently and thus has become of high interest for use in the lunar highlands where silicates exist in high quantities. NASA’s Kennedy Space Center is exploring the use of low temperature plasmas for the reduction of silicates. This work shows that exposing silicates to a hydrogen plasma produces water. Residual gas analysis and optical emission spectroscopy were used to measure the relative quantities of water vapor production and OH (A-X) emission for hydrogen plasma interactions with lunar highland simulant and silica. X-ray photo-electron spectroscopy and scanning electron microscopy/energy-dispersive X-ray spectroscopy were also used to observe surface modifications to the silicates that reflect the key chemical reactions that occurred. From this data, plasma has emerged as a promising solution to produce oxygen on the lunar surface.

Ryan Gott↗

NASA NTRSDate not supplied

Plasma Assisted Nutrient Recovery from Inedible Biomass via Ash Leaching

Sustaining a human presence on the Moon, Mars, or deep space will require closing loops on many life support systems. Some form of agriculture will be required because plants produce the vitamins, antioxidants, and essential oils in our diets that degrade over time in stored foods. In addition, they provide dietary fiber, revitalize air and purify water. It is estimated that 93 kg of plant nutrients are required to support one crew member per year. Growing plants will require recycling nutrients trapped in inedible plant stems, leaves and debris. We examined the effects of using thermal plasma and various carrier gases to breakdown inedible plant biomass and aid in nutrient recovery. Previous work demonstrated a thermally degrading environment such as a muffle furnace improved nutrient recovery from inedible biomass prior to an acid leaching process, however, a muffle furnace is an inefficient process. We tested the ability of a small scale, thermal plasma using carbon dioxide, nitrogen, or air as plasma carrier gases to degrade pelleted plant biomass. The gases were chosen to explore variations in recovery and potential chemical by-products. Plasma treated and untreated biomass was leached with different concentrations of acid to determine the extraction of nutrients (potassium, magnesium, calcium, and. phosphorus) for reuse in the crop production cycle. Results are presented showing the impact of plasma processing prior to acid leaching on recovery of plant nutrients.

Plasma↗

NASA NTRSDate not supplied

Plasma Activated Water Developments for Lunar and Martian Applications

Plasma activated water (PAW) would be of great use for space applications, due to the myriad of on-demand uses. Some of these applications were directly explored at NASA’s Kennedy Space Center including: Space crop production, Martian systems, and acid-base production. The presence of any nitrogen in the gas stream, including in a simulated Martian atmospheric composition, allows for nitrates to form in water during plasma treatment. These nitrates form nitric acid and drive down the pH while also being in a readily useable form by plants. Inedible biomass ash, which can be created using the same plasma system that treats the water, can be added into the acidic PAW to raise the pH. Measured pH values ranged from 2.7 to 11.5 using this process. Both the nitrates and the nutrients from the inedible biomass are beneficial for the plants, and the pH control allows for use with many different plant species. This methodology is also enabling for space-based hydroponic systems. At KSC, growth studies of Cherry Belle radishes showed comparable dry masses of edible biomass grown with Hoagland’s nutrient solution (a best-case scenario solution that is impractical for launch transportation) and the edible biomass grown with plasma water with the added ash. Both solutions showed substantial improvements over the deionized water that is most similar to what is available in Space systems via the water processor assembly. Additionally, the ability to produce both acidic PAW and basic PAW has benefits for sanitation as well. Preliminary studies showed a 5.8 log reduction of P. Aeruginosa when exposed to PAW mixtures, which shows the ability to remove this common biofilm.

Ryan Patrick Gott↗

NASA NTRSDate not supplied

Sustaining Human Presence with Plasma Technologies in the Final Frontier

Earth is the cradle of civilization and humankind is looking to the stars to colonize other planets, growing beyond the fragile, blue planet. In order to sustain human presence off-planet, compact, efficient, and versatile systems are demanded for success. Plasma research and technology development is enabling for human resiliency off-planet. At NASA’s Kennedy Space Center, plasma-based research efforts are underway for plasma-assisted closed loop agriculture, oxygen extraction from lunar regolith, and toxic gas abatement to name a few. We aim to present an overview of plasma work at Kennedy Space Center as efforts towards space-rated platforms are being developed. We report on the impacts for each topic as well as the economics of launching current state-of-the-art practices or technologies. Using low temperature plasmas for human-rated, space applications represents an exciting new endeavor.

Plasma↗

NASA NTRSDate not supplied

Plasma Activated Water Developments for Lunar and Martian Applications

Plasma activated water (PAW) could be of great use for space applications, due to the myriad of on-demand uses. The presence of any nitrogen in the gas stream, including in a simulated Martian atmospheric composition, allows for nitrates to form in water during plasma treatment. These nitrates form nitric acid and drive down the pH while also being in a readily useable form by plants. By varying the reactions and mixing in natural additives, pH values from 2.7 to 11.5 were achieved. The pH control allows for use with many different plant species. This methodology is also enabling for space-based hydroponic systems. Growth studies of Cherry Belle radishes showed comparable dry masses of edible biomass grown with Hoagland’s nutrient solution (a best-case scenario solution that is impractical for launch transportation) and the edible biomass grown with PAW. Both solutions showed substantial improvements over the deionized water that is most similar to what is available in Space systems via the water processor assembly. Additionally, the ability to produce both acidic PAW and basic PAW has benefits for sanitation as well. Preliminary studies showed a 5.8 log reduction of P. Aeruginosa when exposed to PAW mixtures, which shows the ability to remove this common biofilm.

Ryan Gott↗

NASA NTRSDate not supplied

Evaluation of Long Term Microbial Regrowth in Slosh Water Tanks From the International Space Station

The NASA Launch Services Program (LSP) maintained the SPHERES-Slosh experiment aboard the International Space Station (ISS) between 2013 and 2019. The purpose of the Slosh experiment was to examine how liquids move inside fuel tanks in a microgravity environment. These tanks were similar to water storage tanks planned for use aboard future space systems, where large dormant periods between crew-use will provide similar conditions for biological growth or chemical leaching. The water within the SLOSH tanks remained undisturbed for over five years after testing concluded, providing a unique sample for stored water under microgravity conditions without prior protocols for microbial control such as sterilization or addition of biocides. The Slosh storage tanks were returned to Kennedy Space Center (KSC) aboard SpaceX CRS-18 mission in November 2019. Upon return of the tanks, the water within each tank was analyzed to determine how the water chemistry and biology changed during its tenure in microgravity. The data obtained and described within this publication provided a basis and reasoning for planning water storage and purification treatment methods aboard ISS, Gateway, and future space habitats. Results demonstrated that low microbial concentrations were present within the water, as expected since no biocide treatment was employed, yet no extensive biofilm formation was observed after 5 years even in the presence of microbial food sources such as the polycarbonate structure and food color additives. This experimentation demonstrates that future biofilm studies should be performed on this type of experimental setup with proper controls aboard ISS to examine microbial regrowth to improve microbial control within space water systems.

Luke B. Roberson↗

NASA NTRSDate not supplied

Plasma Activated Water: A Technology for Acid Generation and Space Crop Production

Plasma↗

NASA NTRSDate not supplied

Plasma Processing of Water and Inedible Biomass Ash Leaching

Researchers at Kennedy Space Center have developed a technology that generates plasma activated water in pH ranges that allow for the addition of nitrates and other nutrients to the water while maintaining a healthy pH for plants. A plasma torch is used to treat inedible biomass, generating ash containing nutrients useful for plant growth. The same plasma torch is also used to treat water, which results in the formation of nitric acid that lowers the pH of the water. Adding the plasma generated ash to the plasma treated water can balance the pH of the water to make it suitable for plant growth while simultaneously adding nutrients recycled from the inedible biomass to further enhance plant development. Plasma treatment of water to high and low pH extremes can also be used for sanitation purposes, causing pH shock to undesired organisms. The uniqueness of this process is the adjustability of the pH with one system. The same plasma system can be used to treat both the water and the biomass. Additionally, the technology can be used as an on-demand, point-of-use method for producing nitric acid.

Space Crop Production↗