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Brown, Richard F.

Publications and source records attributed to Brown, Richard F..

Improved Net-Level Filling And Finishing Of Large Castings

Improved method of vacuum casting of large, generally cylindrical objects to net sizes and shapes reduces amount of direct manual labor by workers in proximity to cast material. Original application for which method devised is fabrication of solid rocket-motor segments containing solid propellant, wherein need to minimize exposure of workers to propellant material being cast. Improved method adaptable to other applications involving large castings of toxic, flammable, or otherwise hazardous materials.

Johnson, Erik P.↗

Heat Pipe With Interrupted Slot

Newer version of heat pipe slot interrupted by plug or, if heat pipe is cast, by bridge of heat-pipe material cast integrally across groove. Small barrier assists in priming heat pipe. Vapor and noncondensible gas still accumulates in liquid channel at evaporator before or during startup, but barrier keeps liquid out of small part of slot at bubble. Dry part of slot allows bubble to escape into vapor channel, making room for liquid to move in during startup.

Brown, Richard F.↗

Interrupted monogroove slot

An interrupted monogroove slot in a heat pipe facilitates priming of the heat pipe under zero gravity conditions by preventing the monogroove slot from completely priming before the liquid channel is primed.

Brown, Richard F.↗

Flight test results of the SHARE II monogroove heat pipe

The SHARE II (Space Station Heat Pipe Advanced Radiator Elements) flight experiment was flow in August 1991 on STS-43 in support of the Space Station Freedom (SSF) program. The flight experiment was designed to demonstrate startup and sustained microgravity operation of two 22 ft. long high capacity prototype SSF heat pipe radiator designs. The monogroove heat pipe radiator, one of the two heat pipe radiator designs flown on this experiment, is the subject of this paper. During the flight, the monogroove heat pipe, which contained 40 to 50 ppm of noncondensible gas to simulate end-of-life conditions, was shown to start up, vent bubbles as necessary, reprime under load, and operate successfully under all test conditions. The monogroove heat pipe operated under load for a total of 75 hours and achieved sustained heat transport of 50,000 watt-inches. This paper briefly describes the results of the previous SHARE flight experiment and the improvements made to the monogroove heat pipe as a result of that experiment. The test results of the SHARE II flight are discussed in detail. Based on the results of the SHARE II experiment, the monogroove heat pipe is ready for use in its intended application on SSF.

Brown, Richard F.↗

Test results of the SHARE II Mid-deck Flight Experiment

The SHARE II (Space Station Advanced Radiator Experiment II) Mid-deck Experiment was flown on board the Space Shuttle (STS-37) from April 5 to 12, 1991. The purpose of the experiment was to demonstrate the operation of several design changes proposed for the NASA/Grumman SHARE II heat pipe as a result of the lessons learned during the first SHARE flight (STS-29) in March 1989. Two test articles flew during the mission. The first, the Bubble Management Test Article, was a Plexiglas model of the monogroove heat pipe. This test article was primarily used to evaluate the performance of two 0-g bubble management devices; the redesigned evaporator screen artery and the condenser bubble trap. The second, the Blended Manifold Priming Test Article, also constructed of Plexiglas, was used to demonstrate passive self-priming of a heat pipe blended manifold connecting three evaporator legs to a single condenser leg. Both test articles used a 50/50 mixture of ethanol and water as the working fluid. Overall, the experiment was highly successful, with all the major test objectives fulfilled, including blended manifold priming, condenser bubble trap operation, screen artery bubble ingestion, and elimination of hydraulic diameter mismatch.

Brown, Richard F.↗

Trap For Noncondensable Gas In Heat-Transfer Fluid

Trap acts as scrubber by removing noncondensable gas as it is generated slowly or released by outgassing in vapor/liquid heat-transfer system. Includes tube of stainless steel or other poorly thermally conductive material attached to tap on top of main vapor line where vapor flows toward condenser. Sub-cooled liquid from outlet of condenser cools upper end of tube below vapor temperature.

Edelstein, Fred↗

Monogroove liquid heat exchanger

A liquid supply control is disclosed for a heat transfer system which transports heat by liquid-vapor phase change of a working fluid. An assembly (10) of monogroove heat pipe legs (15) can be operated automatically as either heat acquisition devices or heat discharge sources. The liquid channels (27) of the heat pipe legs (15) are connected to a reservoir (35) which is filled and drained by respective filling and draining valves (30, 32). Information from liquid level sensors (50, 51) on the reservoir (35) is combined (60) with temperature information (55) from the liquid heat exchanger (12) and temperature information (56) from the assembly vapor conduit (42) to regulate filling and draining of the reservoir (35), so that the reservoir (35) in turn serves the liquid supply/drain needs of the heat pipe legs (15), on demand, by passive capillary action (20, 28).

Brown, Richard F.↗

Two-Phase Accumulator

Two-phase accumulator maintains pressure and temperature in thermal-bus system within predetermined range during variations in heat load on system. Stores liquid and vapor ammonia. Exchanges liquid ammonia with condenser to adjust level of liquid in condenser. Prototype has capacity of 13 gallons (49 liters). Simple and highly reliable. Responds quickly, restoring pressure and temperature to proper values within minutes. Low in cost and requires little further development. Used to dispose of waste heat, such as that from electronic equipment or power-plant.

Kalb, Charles E.↗

Heat Exchanger With Reservoir And Controls

Heat-pipe assembly operates as evaporator or as condenser. New heat exchanger incorporates important improvements over previous designs. By adding reservoir to primary loop, locating ultrasonic liquid-level sensors on reservoir rather than directly on one of heat pipes, and revising control logic, uneven distribution of flow among heat pipes and erroneous behavior of valves eliminated.

Brown, Richard F.↗

Monogroove cold plate

The coolant fluid evaporated in a compact heat absorbing panel utilizing monogroove heat pipes in a pumped two-phase system is replenished through a liquid inlet control valve under the control of an ultrasonic liquid presence detector which is connected to the panel. The detector maintains the desired liquid quantity in the panel's liquid coolant channels, thereby dynamically responding to varying heat loads.

Edelstein, Fred↗

Design of an ammonia two-phase Prototype Thermal Bus for Space Station

The feasibility of two-phase heat transport systems for use on Space Station was demonstrated by testing the Thermal Bus Technology Demonstrator (TBTD) as part of the Integrated Two-Phase System Test in NASA-JSC's Thermal Test Bed. Under contract to NASA-JSC, Grumman is currently developing the successor to the TBTD, the Prototype Thermal Bus System (TBS). The TBS design, which uses ammonia as the working fluid, is intended to achieve a higher fidelity level than the TBTD by incorporating both improvements based on TBTD testing and realistic design margins, and by addressing Space Station issues such as redundancy and maintenance. The TBS is currently being fabricated, with testing scheduled for late 1987/early 1988. This paper describes the TBS design which features fully redundant plumbing loops, five evaporators designed to represent different heat acquisition interfaces, 14 condensers which mate with either space radiators or facility heat exchangers, and several modular components.

Brown, Richard F.↗

Design and test of a prototype thermal bus evaporator reservoir aboard the KC-135 0-g aircraft

The Thermal Bus Zero-G Reservoir Demonstration Experiment (RDE) has currently undergone two flights on the NASA-JSC KC-135 Reduced Gravity Aircraft. The objective of the experiment, which uses a smaller version of the evaporator reservoirs being designed for the Prototype Thermal Bus for Space Station, is to demonstrate proper 0-g operation of the reservoir in terms of fluid positioning, draining, and filling. The KC-135 was chosen to provide a cost-effective and timely evaluation of 0-g design issues that would be difficult to predict analytically. A total of fifty 0-g parabolas have been flown, each providing approximately 25-30 seconds of 0-g time. While problems have been encountered, the experiment has provided valuable design data on the 0-g operation of the reservoir. This paper documents the design of the experiment; the results of both flights, based on the high-speed movies taken during the flight and the visual observations of the experimenters; and the design modifications made as a result of the first flight and planned as a result of the second flight.

Brown, Richard F.↗