Effect of nozzle and cathode configuration on arcjet performance
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Engineering topics
Publications and source records attributed to Brophy, John R..
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The Electrostatic Plasma Accelerator (EPA) is a thruster concept which promises specific impulse levels between low power arcjets and those of the ion engine while retaining the relative simplicity of the arcjet. The EPA thruster produces thrust through the electrostatic acceleration of a moderately dense plasma. No accelerating electrodes are used and the specific impulse is a direct function of the applied discharge voltage and the propellant atomic mass. The goal of the present program is to demonstrate feasibility of the EPA thruster concept through experimental and theoretical investigations of the EPA acceleration mechanism and discharge chamber performance. Experimental investigations will include operating the test bed ion (TBI) engine as an EPA thruster and parametrically varying the thruster geometry and operating conditions to quantify the electrostatic plasma acceleration effect. The theoretical investigations will include the development of a discharge chamber model which describes the relationships between the engine size, plasma properties, and overall performance. For the EPA thruster to be a viable propulsion concept, overall thruster efficiencies approaching 30% with specific impulses approaching 1000 s must be achieved.
A semi-empirical model is presented which describes the operating characteristics of resistojet and arcjet engines. Propellants considered include hydrogen, ammonia and hydrazine. Specific engine design and performance correlations are derived from previously published contractor reports, conference and journal papers of the past three decades. Fundamental performance relationships are identified and correlating parameters derived to describe engine operation over a wide range of input powers and propellant mass flow rates. Outputs are presented from a computer program formulated using these modeling relationships. Comparisons are made with present electrothermal engine designs and examples are presented to illustrate the usefulness of the models in predicting engine operation as a function of changes in engine geometry and operating modes.
A detailed model for the determination of ion propulsion system masses and performance is presented. The model divides the propulsion system into its component parts and provides mass scaling relationships for each part. In addition, the model is coupled to a detailed ion engine performance model to facilitate investigation of the impact of engine technology assumptions on the overall propulsion system mass and performance. The model is exercised to determine the optimum specific impulse for a selected earth orbit transfer mission.
As electric propulsion technology matures from laboratory development to flight application, mission planners and spacecraft designers are increasingly required to determine the benefits and integration issues of using this propulsion capability. A computer software tool for supporting these analyses is presented. This tool combines detailed analytical models describing electric propulsion engine performance and subsystem design, and a software structure that is highly user interactive and adaptable. The software design methodology used to develop this software tool is presented in this paper.
An ion engine design is presented which uses an annular geometry as a means of achieving large engine diameters and hence, high thrust levels. Preliminary results are discussed for discharge-only operation of a 50-cm-diameter annular ion engine. Measured operating parameters presented include discharge current and voltage characteristics, discharge chamber ion current distribution, engine body temperatures, plasma flatness parameter effects and total integrated grid ion current.
Thermal mechanical analyses of large diameter ion accelerator systems are performed using commercially available finite element software executed on a desktop computer. Finite element models of a 30-cm-diameter accelerator system formulated using plate/shell elements give calculated results which agree well with similar published obtained on a mainframe computer. Analyses of a 50-cm-diameter, three-grid accelerator system using measured grid temperatures (corresponding to discharge powers of 653 and 886 watts) indicate that thermally induced grid movements need not be the performance limiting phenomena for accelerator systems of this size.
Computer system controls start-up, steady-state operation, throttling, and shutdown of pair of xenon-ion propulsion engines. Controls direction of thrust of each engine through operation of gimbal stepping motors. Controls valves in propellant-storage and propellant-distribution system. Control software establishes and maintains efficient, stable operation over entire range of operating variables, and throttles engines to any point within range. Computer operates power supplies, valves, and flow controllers of two ion engines, ion-neutralizer subsystem, and other equipment. Designed for use in interplanetary flight, system adaptable to industrial use in ion-beam deposition of thin films.
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An isolator is provided which has an inlet at ground electrical potential which receives gas, and which has an outlet at a high electrical potential through which gas is discharged, the isolator being compactly and simply constructed while providing a long narrow path that minimizes the possibility of electrical breakdown through the gas. The isolator includes a first element forming a cylindrical core and a cup-shaped second element forming a sleeve portion that closely receives the core. The core has a helical groove on its outside to form a passage between the groove and the inner walls of the sleeve. The core also has a vertical hole extending to the bottom of the core and a radial groove in the bottom of the core that extends between the hole and the bottom of the helical groove.
This paper describes recent advances in ion propulsion system design which promise to increase the propulsion system reliability by reducing the overall system complexity. The greatest simplification in the overall propulsion system operation is accomplished through a change in the ion engine throttling strategy. By using three grid optics it is possible to effect engine throttling at a constant beam curent over at least a 3.8 to 1 variation in input power. Throttling at a constant beam current results in a single discharge chamber operating point and eliminates the need for active propellant flow controllers and complex engine throttling software. Detailed mission analysis calculations for a CNSR mission performed using this constant beam current throttling strategy indicate only a small reduction in delivered payload and increase in required propellant relative to a conventional throttling profile based on varying the beam curent.
The development of high power, high thrust ion engines requires the development of long life hollow cathodes capable of producing emission currents of hundreds of amperes. This paper describes results obtained through the extended testing of two 12.7 mm diameter hollow cathodes at high emission currents. The first cathode, operated on xenon for a total of 170 hours at an emission current of 100 A, sustained very little damage except for an increase in the cathode orifice diameter, from 0.953 to 1.71 mm. The second cathode was operated on xenon at 150 A emission current continuously for 24 hours, and for over 1000 hours at 100 A on argon with essentially no change in the cathode operating characteristics. Operation of this cathode was terminated due to severe erosion of several discharge chamber components located downstream of the cathode. The erosion of these components occurred despite operation at discharge voltages less than 24 volts, and poses a serious challenge to the sucessful implementation of multi-hundred ampere cathodes and high thrust ion engines.
Performance testing of a two-engine functional model xenon ion propulsion module is described. Use of highly modified J-series 30 cm ion engines reconfigured for xenon propellant, a computer controlled operating system, and precise flow control system are shown to result in very reliable ion module operation at high input power levels. Ion engine operation at a nominal 4.0 ampere beam current and 30.0 volt discharge gives a specific impulse of 3310 sec, a total engine efficiency of 64.3 percent, and a thrust-to-power ratio of 39.5 mN/kW at an input power level of 5.10 kW. These modified J series ion engines are shown to be capable of throttling over an 8:1 range from a power level of 5.48 kW at 3285 sec to a power level of 0.70 kW at 1856 sec. In addition, complete ion engine performance mapping of important system level parameters such as thrust, specific impulse, efficiency and thrust-to-power ratio are presented.
The development and testing of a computer control system for a two-engine xenon ion propulsion module is described. The computer system controls all aspects of the propulsion module operation including: start-up, steady-state operation, throttling and shutdown of the engines; start-up, operation and shutdown of the central neutralizer subsystem; control of the gimbal system for each engine; and operation of the valves in the propellant storage and distribution system. The most important engine control algorithms are described in detail. These control algorithms provide flexibility in the operation and throttling of ion engines which has never before been possible. This flexibility is made possible in large part through the use of flow controllers which maintain the total flow rate of propellant into the engine at the proper level. Data demonstrating the throttle capabilities of the engine and control system are presented.
Results from a series of experiments to determine the effect of accelerator grid mount geometry on the performance of the J-series ion optics assembly are described. Three mounting schemes, two flexible and one rigid, are compared for their relative ion extraction capability over a range of total accelerating voltages. The largest ion beam current, for the maximum total voltage investigated, is shown to occur using one of the flexible grid mounting geometries. However, at lower total voltages and reduced engine input power levels, the original rigid J-series ion optics accelerator grid mounts result in marginally better grid system performance at the same cold interelectrode gap.
Erosion measurements were performed on a modified J-series 30 cm ion engine operating on xenon propellant. Erosion data was obtained by measuring the trench depth etched into masked polished metal samples for test durations of up to 24 hours. The data indicates that erosion is greatest at the cathode side of the baffle, with tantalum being the material with the least erosion of all materials tested. There is a clear indication of a significant reduction in erosion of all materials tested when nitrogen is added to the propellant. The technique used in these experiments requires test samples which are extremely smooth and flat.
Experimental investigations were conducted to evaluate the effects of a contoured nozzle and modified cathode shape on ammonia arcjet engine performance. The contoured nozzle performance data were compared to the performance data of an arcjet which had a 38-deg included-angle, conical nozzle. Thrust improvements of up to 10 percent were demonstrated which corresponded to 3 percent improvements in specific impulse and 10 percent improvements in thrust efficiency. Performance characterizations for the modified cathode tip were conducted with the contoured nozzle arcjet. A uniform 15 percent decrease in arc voltage was demonstrated over a mass flow range of 0.175 to 0.350 g/s. A 4 percent improvement in thrust efficiency was noted at 22.0 kW.