Engineering topics

Braun, M. J.

Publications and source records attributed to Braun, M. J..

At least 37 records · Page 2

NASA NTRS1991

Effects of brush seal morphology on leakage and pressure drops

Research on brush seals which was undertaken earlier by Braun et al. (1990) is continued. Particular attention is given to the effects of brush positioning, design, and morphology on sealing surfaces, fluid leakage, and associated pressure drops. It is found that both the structure and the design of the brush are important to its performance. High resistance to the flow of the brush/fence combination can result in catastrophic failure of the brush, while at lower flow resistances, the failure is more gradual.

Braun, M. J.↗

NASA NTRS1991

Some preliminary results of brush seal/rotor interference effects on leakage at zero and low rpm using a tapered-plug rotor

Some preliminary brush seal leakage results for ambient-temperature air are presented. Data for four nominal brush-rotor radial clearances of -0.09, -0.048, -0.008, and 0.035 mm were taken by using a tapered plug rotor at 0 and 400 rpm with rotor runout of 0.127 mm peak to peak. The brush seal nominal bore diameter was 38 mm with 0.05-mm bristles at 200 bristles/mm of circumference and a 0.61-mm fence height. Leakages were greater than predicted, but agreement was reasonable. Leakage rates were not significantly altered by hysteresis or inlet flow variations. Visualization studies showed that the bristles followed the 400-rpm excitation, and loading studies indicated that bristles slid relative to one another.

Hendricks, R. C.↗

NASA NTRS1991

A bulk flow model of a brush seal system

Fibers can be readily fabricated into a variety of seal configurations that are compliant and responsive to high speed or lightly loaded systems. A linear, circular, or contoured brush seal system is a contact seal consisting of the bristle pattern and hardened interface. When compared to a labyrinth seal, the brush seal system is superior and features low leakage, dynamic stability, and permits compliant structures. But in turn, the system usually requires a hardened smooth interface and permits only limited pressure drops. Wear life and wear debris for operations with static or dynamic excitation are largely undetermined. A seal system involves control of fluid within specific boundaries. The brush and rub ring (or rub surface) form a seal system. Design similitudes, a bulk flow model, and rub ring (interface) coatings are discussed. The bulk flow model calculations are based on flows in porous media and filters. The coatings work is based on experience and expanded to include current practice.

Hendricks, R. C.↗

NASA NTRS1991

Simulation of brush insert for leading-edge-passage convective heat transfer

Current and proposed high speed aircraft have high leading edge heat transfer (to 160 MW/sq m, 100 Btu/sq in/sec) and surface temperatures to 1370 K (2000 F). Without cooling, these surfaces could not survive. In one proposal the coolant hydrogen is circulated to the leading edge through a passage and returned to be consumed by the propulsion system. Simulated flow studies and visualizations have shown flow separation within the passage with a stagnation locus that isolates a zone of recirculation at the most critical portion of the passage, namely the leading edge itself. A novel method is described for mitigating the flow separation and the isolated recirculation zones by using a brush insert in the flow passage near the leading edge zone, thus providing a significant increase in heat transfer.

Hendricks, R. C.↗

NASA NTRS1991

Some preliminary results of brush seal/rotor interference effects on leakage at zero and low RPM using a tapered-plug rotor

Some preliminary brush seal leakage results for ambient temperature air are presented. Data for four nominal brush rotor radial clearances of -0.09, -0.048, -0.008, and 0.035 mm were taken by using a tapered plug rotor at 0 and 400 rpm with rotor runout of 0.127 mm peak to peak. The brush seal nominal bore diameter was 38 mm with 0.05 mm bristles at 200 bristles/mm of circumference and a 0.61 mm fence height. Leakages were greater than predicted, but agreement was reasonable. Leakage rates were not significantly altered by hysteresis or inlet flow variations. Visualization studies showed that the bristles followed the 400 rpm excitation, and loading studies indicated that bristles slid relative to one another.

Hendricks, R. C.↗

NASA NTRS1991

Flow visualization and quantitative velocity and pressure measurements in simulated single and double brush seals

A method to visualize and characterize the complex flow fields in simulated single and double brush seals is presented. The brush seal configuration was tested in a gravity fed water tunnel and a pump driven pressurized oil tunnel. Visualization of the flow field revealed regions that are characteristically river jetting, vortical, crossflow and exist upstream, downstream or within the seal. Such flows are especially engendered by variations in fiber void that are spatial and temporal and affect changes in seal leakage and stability. While the effects of interface motion and cylindrical configuration have not been considered herein, it is believed that the observed flow fields and pressure drop patterns characterize flow phenomenology in brush seals. The axial pressure profiles upstream, across and downstream of the brush have been measured under a variety of inlet pressure conditions and the ensuing pressure maps are presented and discussed. Through the application of the Full Flow Field Tracking method developed by the authors, the flow patterns and the accompanying fluid velocities inside the brush were non-intrusively determined and graphically reconstructed.

Braun, M. J.↗

NASA NTRS1990

Numerical modeling of flows in simulated brush seal configurations

The two-dimensional flow field in a linear brush seal configuration is modeled and the flow field determined numerically using an FEM model consisting of a matrix of 6 x 6 uniformly spaced circular bristles with a uniform flow field upstream of the simulated brush element. Results from the numerical model are compared to earlier work for a circular seal of similar configuration. Temporal disturbance of the upstream flow field is studied to elucidate system dynamics; however, only the local velocity field is investigated. The effect of tangential flow at the upstream boundary is also studied. Tangential flow produces changes in the pressure applied to the bristle but has little effect on the axial flow rates.

Mullen, R. L.↗

NASA NTRS1990

Flow visualization and motion analysis for a series of four sequential brush seals

Applying the Full Flow Field Tracking (FFFT) method, the flow patterns and the accompanying fluid velocities inside a series of brushes were nonintrusively determined and graphically reconstructed. The visualized flow field revealed regions that are characteristically river-jetting, vortical, and crossflow, and exist upstream, downstream, or within the seal. These flows are especially engendered by variations in fiber void that are spatial and temporal and affect changes in seal leakage and stability. The deformation of the upper half of each of the four sequential brushes as a function of upstream pressure and mass flow was determined. The axial pressure variation across the set of four brushes and the mass flow as a function of the pressure drops are also presented.

Braun, M. J.↗

NASA NTRS1990

Flow visualization in a simulated brush seal

A method to visualize and characterize the complex flow fields in simulated brush seals is presented. The brush seal configuration was tested in a water and then in an oil tunnel. The visualization procedure revealed typical regions that are rivering, jetting, vortical or lateral flows and exist upstream, downstream or within the seal. Such flows are engendered by variations in fiber void that are spatial and temporal and affect changes in seal leakage and stability. While the effects of interface motion for linear or cylindrical configurations have not been considered herein, it is believed that the observed flow fields characterize flow phenomenology in both circular and linear brush seals. The axial pressure profiles upstream, across and downstream of the brush in the oil tunnel have been measured under a variety of inlet pressure conditions and the ensuing pressure maps are presented and discussed.

Braun, M. J.↗

NASA NTRS1989

A laser based computer aided non-intrusive technique for full field flow characterization in macroscopic curved channels

This paper presents the application of a laser based, computer aided image processing technique for the nonintrusive evaluation of field velocities and accelerations in a 180 deg curved channel geometry, characteristic of inlet passages of the cowls of airbreathing aircraft engines. The method based on the illumination of the test section with a laser generated planar sheet of light, allows microscopic or macroscopic surveillance of fluid flow across or along large cross sections for relatively long (greater than 1 sec) periods of time. The method is Lagrangian in concept and permits identification and tracking of the same particle, thus facilitating construction of more comprehensive trajectories and the calculation of velocities and accelerations.

Braun, M. J.↗

NASA NTRS1988

Seals For Cryogenic Turbomachines

Analysis considers effects of seals on stability. Report presents method of calculation of flows of cryogenic fluids through shaft seals. Key to stability is local average velocity in seal. Local average velocity strongly influenced by effects of inlet and outlet and injection of fluid.

Hendricks, Robert C.↗

NASA NTRS1988

Designing Ceramic Coatings

Report summarizes design of ceramic coats for metal parts in heat engines. Ceramic coat used to reduce transfer of heat from hot gas to cylinder wall, piston, turbine blade, or other internally-cooled metal part. Enables use of higher gas temperatures needed for higher efficiencies, permits use of less cooling air, or extends life of metal part by reducing temperature.

Mcdonald, G.↗

NASA NTRS1988

Numerical modeling of multidimensional flow in seals and bearings used in rotating machinery

The rotordynamic behavior of turbomachinery is critically dependent on fluid dynamic rotor forces developed by various types of seals and bearings. The occurrence of self-excited vibrations often depends on the rotor speed and load. Misalignment and rotor wobbling motion associated with differential clearance were often attributed to stability problems. In general, the rotative character of the flowfield is a complex three dimensional system with secondary flow patterns that significantly alter the average fluid circumferential velocity. A multidimensional, nonorthogonal, body-fitted-grid fluid flow model is presented that describes the fluid dynamic forces and the secondary flow pattern development in seals and bearings. Several numerical experiments were carried out to demonstrate the characteristics of this complex flowfield. Analyses were performed by solving a conservation form of the three dimensional Navier-Stokes equations transformed to those for a rotating observer and using the general-purpose computer code PHOENICS with the assumptions that the rotor orbit is circular and that static eccentricity is zero. These assumptions have enabled a precise steady-state analysis to be used. Fluid injection from ports near the seal or bearing center increased fluid-film direct dynamic stiffness and, in some cases, significantly increased quadrature dynamic stiffness. Injection angle and velocity could be used for active rotordynamic control; for example, injection, when compared with no injection, increased direct dynamic stiffness, which is an important factor for hydrostatic bearings.

Hendricks, R. C.↗

NASA NTRS1988

Digital image processing for quantification through full flow field tracing (FFFT) in narrow geometries at low Reynolds numbers

This paper introduces a computer based image processing technique to the field of nonintrusive velocity measurements in fluid mechanics. The method is presented with two alternatives: the first is involving intense interaction between the operator and the computer system; the second is a first generation artificial intelligence based system, where a set of initially imputed rules replaces the operator. The methods are applied to flow in narrow gaps.

Braun, M. J.↗

NASA NTRS1987

Numerical and analytical study of fluid dynamic forces in seals and bearings

A numerical model based on a transformed, conservative form of the three dimensional Navier-Stokes equation and an analytical model based on lumped fluid parameters are presented and compared with studies of modeled rotor bearing seal systems. The rotor destabilizing factors are related to the rotative character of the flow field. It is shown that these destabilizing factors can be reduced through a decrease in the fluid average circumferential velocity. However, the rotative character of the flow field is a complex three dimensional system with bifurcated secondary flow patterns that significantly alter the fluid circumferential velocity. By transforming the Navier-Stokes equations to those for a rotating observer and using the numerical code PHOENICS-84 with a nonorthogonal body fitted grid, several numerical experiments were carried out to demonstrate the character of this complex flow field. In general, fluid injection and/or preswirl of the flow field opposing the shaft rotation significantly intensified these secondary recirculation zones and thus reduced the average circumferential velocity; injection or preswirl in the direction of rotation significantly weakened these zones.

Tam, L. T.↗

NASA NTRS1987

Evaluation of seals for high-performance cryogenic turbomachines

An approach to computing flow and dynamic characteristics for seals or bearings is discussed. The local average velocity was strongly influenced by inlet and exit effects and fluid injection, which in turn drove zones of secondary flow. For the restricted three-dimensional model considered, the integral averaged results were in reasonable agreement with selected data. Unidirectional pressure measurements alone were insufficient to define such flow variations. However, for seal and bearing leakage correlations the principles of corresponding states were found to be useful. Also discussed are three phenomena encountered during testing of three eccentric nonrotating seal configurations for the Space Shuttle Main Engine (SSME) Program. Fluid injection, choking within a seal, and pressure profile crossover are related to postulated zones of secondary flow or separation and to direct stiffness.

Hendricks, R. C.↗

NASA NTRS1987

Analysis of experimental shaft seal data for high-performance turbomachines - As for Space Shuttle main engines

High-pressure, high-temperature seal flow (leakage) data for nonrotating and rotating Raleigh-step and convergent-tapered-bore seals were characterized in terms of a normalized flow coefficient. The data for normalized Rayleigh-step and nonrotating tapered-bore seals were in reasonable agreement with theory, but data for the rotating tapered-bore seals were not. The tapered-bore-seal operational clearances estimated from the flow data were significantly larger than calculated. Although clearances are influenced by wear from conical to cylindrical geometry and errors in clearance corrections, the problem was isolated to the shaft temperature - rotational speed clearance correction. The geometric changes support the use of some conical convergence in any seal. Under these conditions rotation reduced the normalized flow coefficiently by nearly 10 percent.

Hendricks, R. C.↗

NASA NTRS1987

Finite difference solution for a generalized Reynolds equation with homogeneous two-phase flow

An attempt is made to relate elements of two-phase flow and kinetic theory to the modified generalized Reynolds equation and to the energy equation, in order to arrive at a unified model simulating the pressure and flows in journal bearings, hydrostatic journal bearings, or squeeze film dampers when a two-phase situation occurs due to sudden fluid depressurization and heat generation. The numerical examples presented furnish a test of the algorithm for constant properties, and give insight into the effect of the shaft fluid heat transfer coefficient on the temperature profiles. The different level of pressures achievable for a given angular velocity depends on whether the bearing is thermal or nonisothermal; upwind differencing is noted to be essential for the derivation of a realistic profile.

Braun, M. J.↗