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Benz, Frank J.

Publications and source records attributed to Benz, Frank J..

Metals combustion in normal gravity and microgravity

The study of the combustion characteristics of metallic materials has been an ongoing area of research at the NASA White Sands Test Facility (WSTF). This research has been in support of both government and industrial operations and deals not only with the combustion of specific metallic materials but also with the relative flammabilities of these materials under similar conditions. Since many of the metallic materials that are characterized at WSTF for aerospace applications are to be used in microgravity environments, it was apparent that the testing of these materials needed to proceed in a microgravity environment. It was believed that burning metallic materials in a microgravity environment would allow the evaluation of the validity of applying normal gravity combustion tests to characterize metallic materials to be used in microgravity environments. It was also anticipated that microgravity testing would provide insight into the general combustion process of metallic materials. The availability of the NASA Lewis Research Center's (LeRC) 2.2-second drop tower provided the necessary facility to accomplish the microgravity portion of the testing while the normal gravity testing was conducted at NASA WSTF. The tests, both at LeRC and WSTF, were conducted in the same instrumented system and utilized the standard metal flammability test of upward propagation burning of cylindrical rod samples.

Steinberg, Theodore A.↗

Flammability and sensitivity of materials in oxygen-enriched atmospheres; Proceedings of the Fourth International Symposium, Las Cruces, NM, Apr. 11-13, 1989. Volume 4

The present volume discusses the ignition of nonmetallic materials by the impact of high-pressure oxygen, the promoted combustion of nine structural metals in high-pressure gaseous oxygen, the oxygen sensitivity/compatibility ranking of several materials by different test methods, the ignition behavior of silicon greases in oxygen atmospheres, fire spread rates along cylindrical metal rods in high-pressure oxygen, and the design of an ignition-resistant, high pressure/temperature oxygen valve. Also discussed are the promoted ignition of oxygen regulators, the ignition of PTFE-lined flexible hoses by rapid pressurization with oxygen, evolving nonswelling elastomers for high-pressure oxygen environments, the evaluation of systems for oxygen service through the use of the quantitative fault-tree analysis, and oxygen-enriched fires during surgery of the head and neck.

Stoltzfus, Joel M.↗

The Pv product required for the frictional ignition of alloys

NASA-White Sands has developed a frictional heating tester capable of evaluating the ignition properties of alloys in oxygen under friction conditions which involve rubbing. Sixteen alloys have been thus evaluated, yielding determinations of the product of the contact pressure and surface speed required for ignition in oxygen at 6.9 MPa; those which contained large Ni fractions manifested the greatest resistance to rubbing-induced ignition. The effect of the coefficient of friction is noted to be a major influence on ignition, and the results obtained indicate the value of frictional heating tests for environments involving frictional heating.

Stoltzfus, Joel M.↗

ASTM Committee G-4 metals flammability test program - Data and discussion

Results of metals flammability tests performed on twenty-six metals in the NASA/White Sands Test Facility are discussed together with the test systems. The promoted combustion and ignition characteristics of these metals are described, and the metals are ranked according to their suitability for use in oxygen systems. In general, alloys with high copper and nickel contents and low iron content were found to rank higher than those that had high iron content, while alloys that had high aluminum content were ranked the lowest.

Stoltzfus, Joel M.↗

Ignition of steel alloys by impact of low-velocity iron/inert particles in gaseous oxygen

The ignition of carbon steel and 316 and 304 stainless steels caused by the impact of low-velocity particles (a standard mixture consisting of 2 g of iron and 3 g of inert materials) in gaseous oxygen was investigated using NASA/White Sands Test Facility for the ignition test, and a subsonic particle impact chamber to accelerate the particles that were injected into flowing oxygen upstream of the target specimen. It was found that the oxygen velocities required to ignite the three alloys were the same as that required to ignite the particle mixture. Ignition occurred at oxygen velocities greater than 45 m/sec at 20 to 24 MPa and was found to be independent of pressure between 2 and 30 MPa. Comparison of the present results and the past results from Wegener (1964) with the Compressed Gas Association (CGA) oxygen velocity limits for safe operations indicates that the CGA limits may be excessively conservative at high pressures and too liberal at low pressures.

Benz, Frank J.↗

Modeling and data analysis of the NASA-WSTF frictional heating apparatus - Effects of test parameters on friction coefficient

A theoretical model is being developed jointly by the NASA White Sands Test Facility (WSTF) and the University of California at Santa Barbara (UCSB) to analyze data generated from the WSTF frictional heating test facility. Analyses of the data generated in the first seconds of the frictional heating test are shown to be effective in determining the friction coefficient between the rubbing interfaces. Different friction coefficients for carobn steel and Monel K-500 are observed. The initial condition of the surface is shown to affect only the initial value of the friction coefficient but to have no significant influence on the average steady-state friction coefficient. Rotational speed and the formation of oxide film on the rotating surfaces are shown to have a significant effect on the friction coefficient.

Zhu, Sheng-Hu↗

Ignition of nonmetallic materials by impact of high-pressure gaseous oxygen

The sources of variability in the pneumatic impact test commonly used to screen nonmetallic materials for oxygen service and to rank batches or lots of particular materials were investigated together with the mechanism of ignition. Tests were conducted at the NASA/White Sands Test Facility in which the standard test chamber was replaced by an instrumented chamber to obtain information on the rates of pressurization, specimen heating, and time to ignition. Results showed that much of the variability in test data could be traced to the variability in system cleanliness and in the opening time of the high-speed valve. The prinicipal mechanism of ignition in the test is considered to be the heating of the gas initially in the test chamber by adiabatic compression; the presence of voids in the test materials may also be important.

Moffett, Gary E.↗

Ignition and combustion of metals in oxygen

Tests in which metals were rubbed against themselves in oxygen have revealed that increasing oxygen pressure does not always increase the potential for ignition. It is believed that there exists a specific pressure above which convective heat loss due to higher oxygen density will overcome the potential increase in the oxidation rate afforded by the increase in oxygen pressure. Test results have shown that, once a specific oxygen pressure is exceeded, greater rates of frictional energy were required for ignition of metals as pressure is increased. Other test results have indicated that as oxygen pressure is increased during the rubbing process, the bulk sample equilibrium temperatures decrease. These results support the belief that increases in convective heat loss as pressure is increased can raise the energy requirements for ignition of metals or lower their ignition potentials. Testing has also indicated that, when metals were exposed to a rubbing process and oxygen pressure was increased, metals such as carbon steel exhibited a decrease in their bulk ignition temperatures, whereas metals such as Monel showed bulk ignition temperatures independent of pressure.

Benz, Frank J.↗

Determination of the relative resistance to ignition of selected turbopump materials in high-pressure, high-temperature, oxygen environments, volume 1

Advances in the design of the liquid oxygen, liquid hydrogen engines for the Space Transportation System call for the use of warm, high-pressure oxygen as the driving gas in the liquid oxygen turbopump. The NASA Lewis Research Center requested the NASA White Sands Test Facility (WSTF) to design a test program to determine the relative resistance to ignition of nine selected turbopump materials: Hastelloy X, Inconel 600, Invar 36, Monel K-500, nickel 200, silicon carbide, stainless steel 316, and zirconium copper. The materials were subjected to particle impact and to frictional heating in high-pressure oxygen.

Stoltzfus, Joel M.↗

Determination of the relative resistance to ignition of selected turbopump materials in high-pressure, high-temperature, oxygen environments, volume 3

Data is presented from frictional heating tests on pairs of different materials. Materials tested include: Hastelloy X, Inconel 600, Invar 36, Monel K-500, Monel 400, nickel 200, silicon carbide, stainless steels 316, and zirconium copper. In tests where pairs of different materials were rubbed together, the material rated less resistant to ignition in previous tests appeared to control the resistance to ignition of the pair.

Stoltzfus, Joel M.↗