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Barkhoudarian, S.

Publications and source records attributed to Barkhoudarian, S..

Reusable Rocket Engine Advanced Health Management System. Architecture and Technology Evaluation: Summary

In this study, we proposed an Advanced Health Management System (AHMS) functional architecture and conducted a technology assessment for liquid propellant rocket engine lifecycle health management. The purpose of the AHMS is to improve reusable rocket engine safety and to reduce between-flight maintenance. During the study, past and current reusable rocket engine health management-related projects were reviewed, data structures and health management processes of current rocket engine programs were assessed, and in-depth interviews with rocket engine lifecycle and system experts were conducted. A generic AHMS functional architecture, with primary focus on real-time health monitoring, was developed. Fourteen categories of technology tasks and development needs for implementation of the AHMS were identified, based on the functional architecture and our assessment of current rocket engine programs. Five key technology areas were recommended for immediate development, which (1) would provide immediate benefits to current engine programs, and (2) could be implemented with minimal impact on the current Space Shuttle Main Engine (SSME) and Reusable Launch Vehicle (RLV) engine controllers.

Pettit, C. D.

Advanced instrumentation for next-generation aerospace propulsion control systems

New control concepts for the next generation of advanced air-breathing and rocket engines and hypersonic combined-cycle propulsion systems are analyzed. The analysis provides a database on the instrumentation technologies for advanced control systems and cross matches the available technologies for each type of engine to the control needs and applications of the other two types of engines. Measurement technologies that are considered to be ready for implementation include optical surface temperature sensors, an isotope wear detector, a brushless torquemeter, a fiberoptic deflectometer, an optical absorption leak detector, the nonintrusive speed sensor, and an ultrasonic triducer. It is concluded that all 30 advanced instrumentation technologies considered can be recommended for further development to meet need of the next generation of jet-, rocket-, and hypersonic-engine control systems.

Barkhoudarian, S.

Advanced optical condition monitoring

The application of Advanced Optical Condition Monitoring to optical leak detection and plume spectrometry is discussed. The development of these selected sensors for propulsion system monitoring is addressed.

Cross, G.

Fiber optics in liquid propellant rocket engine environments

Fiber optics have recently been seen to offer several major benefits in liquid-fuel rocket engine applications. Fiber-optic sensors can provide measurements that cannot be made with conventional techniques. Fiber optics also can reduce harness weight, provide lightning immunity, and increase frequency response. This paper discusses the results of feasibility testing optical fibers in simulated liquid-fuel rocket engine environments. The environments included cryogenic and high temperatures, and high vibration levels.

Delcher, R.

Determination of the durability of the fiberoptics in rocket engine environments

The results of a testing program in which selected optical fibers were exposed to extreme environments representative of those experienced on rocket engines are discussed. Included in the experiment are cold-bend testing, a moisture embrittlement test, a thermal cycling test, temperature extremes testing, vibration testing, and shock testing. Two of the fibers selected, the titanium-carbide-coated and the aluminum-jacketed silica samples succeeded in passing all the tests without a failure.

Delcher, R.

OTVE combustor wall condition monitoring

Conventional ultrasonics, eddy current, and electromagnetic acoustic transduction (EMAT) technologies were evaluated to determine their capability of measuring wall thickness/wear of individual cooling channels in test specimens simulating conditions in the throat region of an OTVE combustion chamber liner. Quantitative results are presented for the eddy current technology, which was shown to measure up to the optimum 20-mil wall thickness with near single channel resolution. Additional results demonstrate the capability of the conventional ultrasonics and EMAT technologies to detect a thinning or cracked wall. Recommendations for additional eddy current and EMAT development tests are presented.

Szemenyei, Brian

Fiberoptics for liquid propellant rocket engine environments

Interest is increasing in the use of fiberoptics on liquid-fueled rocket engines in recognition of their immunity to lightning and EMI, light weight, high-frequency response, and the possibility offered by optical technologies to measure additional important engine parameters for which present measurement methods are impractical. This paper discusses the requirements to be placed on fiberoptics applied to liquid-fueled rocket engines; identifies manufacturers of fibers that appear to have promise for the harsh rocket engine applications; and summarizes information on the characteristics of these fibers obtained from the manufacturers, program testing, and the general literature.

Delcher, R.

Improved maintainability of space-based reusable rocket engines

Advanced, noninferential, noncontacting, in situ measurement technologies, combined with automated testing and expert systems, can provide continuous, automated health monitoring of critical space-based rocket engine components, requiring minimal disassembly and no manual data analysis, thus enhancing their maintainability. This paper concentrates on recent progress of noncontacting combustion chamber wall thickness condition-monitoring technologies.

Barkhoudarian, S.

Reusable rocket engine optical condition monitoring

Plume emission spectrometry and optical leak detection are described as two new applications of optical techniques to reusable rocket engine condition monitoring. Plume spectrometry has been used with laboratory flames and reusable rocket engines to characterize both the nominal combustion spectra and anomalous spectra of contaminants burning in these plumes. Holographic interferometry has been used to identify leaks and quantify leak rates from reusable rocket engine joints and welds.

Wyett, L.

Noncontacting measurement technologies for space propulsion condition monitoring

This paper describes four noncontacting measurement technologies that can be used in a turbopump condition monitoring system. The isotope wear analyzer, fiberoptic deflectometer, brushless torque-meter, and fiberoptic pyrometer can be used to monitor component wear, bearing degradation, instantaneous shaft torque, and turbine blade cracking, respectively. A complete turbopump condition monitoring system including these four technologies could predict remaining component life, thus reducing engine operating costs and increasing reliability.

Randall, M. R.

Progress toward an advanced condition monitoring system for reusable rocket engines

A new generation of advanced sensor technologies will allow the direct measurement of critical/degradable rocket engine components' health and the detection of degraded conditions before component deterioration affects engine performance, leading to substantial improvements in reusable engines' operation and maintenance. When combined with a computer-based engine condition-monitoring system, these sensors can furnish a continuously updated data base for the prediction of engine availability and advanced warning of emergent maintenance requirements. Attention is given to the case of a practical turbopump and combustion device diagnostic/prognostic health-monitoring system.

Maram, J.

Noncontacting Measurement of Shaft Angle

Fiber-optic transducer offers several advantages over mechanical linkages. Angular position of rotary valve measured by pair of optical-fiber deflectometers. Measurement device sensitive, immune to electromagnetic interference, and does not wear out since fibers do not make contact with valve. Device more rugged than linear or rotary variable-differential transformers it replaces.

Barkhoudarian, S.

Detecting Cavitation Pitting Without Disassembly

Technique for detecting cavitation pitting in pumps, turbines, and other machinery uses low-level nuclear irradiation. Isotopes concentrated below surface emit gamma radiation, a portion of which is attenuated by overlying material. Where there are cavitation pits, output of gamma-ray detector fluctuates as detector is scanned near pits. Important to detect cavitation pits because nozzle, turbine blade, or other pump component weakened by cavitation could fail catastrophically and cause machine to explode.

Barkhoudarian, S.

Reusable rocket engine turbopump condition monitoring

Significant improvements in engine readiness with attendant reductions in maintenance costs and turnaround times can be achieved with an engine condition monitoring system (CMS). The CMS provides real time health status of critical engine components, without disassembly, through component monitoring with advanced sensor technologies. Three technologies were selected to monitor the rotor bearings and turbine blades: the isotope wear detector and fiber optic deflectometer (bearings), and the fiber optic pyrometer (blades). Signal processing algorithms were evaluated and ranked for their utility in providing useful component health data to unskilled maintenance personnel. Design modifications to current configuration Space Shuttle Main Engine (SSME) high pressure turbopumps and the MK48-F turbopump were developed to incorporate the sensors.

Hampson, M. E.

Nonintrusive shaft speed sensor

Reusable rocket engines such as the Space Shuttle Main Engines (SSME), the Orbital Transfer Vehicles (OTV), etc., have throttling capabilities that require real-time, closed-loop control systems of engine propellant flows, combustion temperatures and pressures, and turbopump rotary speeds. In the case of the SSME, there are four turbopumps that require real-time measurement and control of their rotary speeds. Variable-reluctance magnetic speed sensors were designed, fabricated, and tested for all four turbopumps, resulting in the successful implementation and operation of three of these speed sensors during each of the 12 Shuttle flights.

Barkhoudarian, S.