Engineering topics

Amoroso, J. W.

Publications and source records attributed to Amoroso, J. W..

7 records

DOE OSTI2021

Production and Performance of High Sulfur Concentration Waste Glasses (FY21)

In FY21 Savannah River National Laboratory (SRNL) was tasked to investigate the practical aspects of low activity waste (LAW) glass production with high sulfur loading for the Office of River Protection (ORP). Relationships between sulfur solubility, retention, and melter resonance need to be evaluated to refine waste loading limits and the super saturated melting (triple melt, grind, and wash) methodology. The impact of high sulfur concentration on durability and phase stability (crystallization and liquid-liquid immiscibility) during slow cooling also needs to be further evaluated. To accomplish this, SRNL proposed scaled melter testing using simulants with matched physicochemical properties to melter feed, as opposed to laboratory reagents. This type of testing is expected to validate applicability to design parameters and functional criteria expected during unit operations. This work was expected to commence in FY21, with the first melter tests being performed near the end of the FY. However, reduced access to Savannah River Site and personnel availability during the COVID-19 pandemic significantly reduced the amount of time and resources available to perform the task. This report documents the experimental plan and progress towards this task. The following is a summarized list of scheduled testing that will be performed on feed, condensate, cold cap and glass: 1) Melter runs; 2) Product consistency test (PCT); 3) Inductively coupled plasma optical emission spectroscopy (ICP-OES); and 4) Optical (OM) and scanning electron microscopy (SEM).

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2018

Demonstration of Chemical Decladding and Disposition Options for Non-Al Clad Fuels in H-Canyon

Aqueous disposition of non-Al clad fuels was studied in order to determine if H-Canyon would be a viable disposition option for this type of L-Basin fuel. A review of the L-Basin fuel types and its condition was done suggesting two major cladding types, Zircaloy and 304L stainless steel needed to be studied. Dissolution flowsheets options were reviewed. Sulfex and Zirflex processes were chosen as best for H-Canyon integration. Both process flowsheets were demonstrated on a lab scale to determine decladding rate, and off-gas and waste production. The resulting data suggested decladding in H-Canyon was an option but dissolver corrosion as well as off-gas and waste generation needed to be addressed. Small scale dissolution in a hot cell of smaller damaged fuel is a viable option with the flowsheets tested.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2015

Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles: CRP T21027 1813: Processing technologies for high level waste, formulation of matrices and characterization of waste forms, Task 17208 (Final Report)

A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization [1]. A durable multi-phase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing. This report summarizes results from three years of work on the IAEA Coordinated Research Project on “Processing technologies for high level waste, formulation of matrices and characterization of waste forms” (T21027), and specific task “Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles” (17208).

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2015

Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles CRP T21027 1813: Processing technologies for high level waste, formulation of matrices and characterization of waste forms, Task 17208 (Final Report)

A multi-phase ceramic waste form is being developed at the Savannah River National Laboratory (SRNL) for treatment of secondary waste streams generated by reprocessing commercial spent nuclear. The envisioned waste stream contains a mixture of transition, alkali, alkaline earth, and lanthanide metals. Ceramic waste forms are tailored (engineered) to incorporate waste components as part of their crystal structure based on knowledge from naturally found minerals containing radioactive and non-radioactive species similar to the radionuclides of concern in wastes from fuel reprocessing. The ability to tailor ceramics to mimic naturally occurring crystals substantiates the long term stability of such crystals (ceramics) over geologic timescales of interest for nuclear waste immobilization. A durable multi-phase ceramic waste form tailored to incorporate all the waste components has the potential to broaden the available disposal options and thus minimize the storage and disposal costs associated with aqueous reprocessing. This report summarizes results from three years of work on the IAEA Coordinated Research Project on “Processing technologies for high level waste, formulation of matrices and characterization of waste forms” (T21027), and specific task “Melt Processed Crystalline Ceramic Waste Forms for Advanced Nuclear Fuel Cycles” (17208).

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2014

Measurement of Offgas Species from Thermal Decomposition of Simulated DWPF Melter Feed

A better understanding of the decomposition process in the DWPF melter is desired to improve the melter offgas flammability model. Antifoam in DWPF is of interest because its presence contributes to the flammability of the melter offgas via formation of flammable gas species. Simulant formic/nitric and glycolic/nitric flowsheet SRAT/SME (melter feed) products were studied at several antifoam concentrations. In addition, redox measurements were compared to the offgas generation data to aid in the overall understanding of the feed decomposition process in the DWPF. A new method for quantitatively measuring the offgas species from simulated DWPF melter feed during heating was used to measure the offgas as a function of temperature. Results indicated that the form of the antifoam (degraded, pristine, or a surrogate) had a negligible effect on the offgas composition (including H 2 generation) or glass redox for the SB8 formic/nitric flowsheet. Antifoam concentration in the glycolic/nitric flowsheet feed had a negligible effect on the offgas composition (including H 2 generation) and glass redox. The glycolic/nitric flowsheet feed had significantly less (~ ¼) total H 2 generation in the offgas during melting compared to the formic/nitric flowsheet and is thought to be related to different reaction paths among the flowsheets.

antifoam↗

DOE OSTI2014

Ceramic Waste Form Data Package

The purpose of this data package is to provide information about simulated crystalline waste forms that can be used to select an appropriate composition for a Cold Crucible Induction Melter (CCIM) proof of principle demonstration. Melt processing, viscosity, electrical conductivity, and thermal analysis information was collected to assess the ability of two potential candidate ceramic compositions to be processed in the Idaho National Laboratory (INL) CCIM and to guide processing parameters for the CCIM operation. Given uncertainties in the CCIM capabilities to reach certain temperatures throughout the system, one waste form designated 'Fe-MP' was designed towards enabling processing and another, designated 'CAF-5%TM-MP' was designed towards optimized microstructure. Melt processing studies confirmed both compositions could be poured from a crucible at 1600°C although the CAF-5%TM-MP composition froze before pouring was complete due to rapid crystallization (upon cooling). X-ray diffraction measurements confirmed the crystalline nature and phase assemblages of the compositions. The kinetics of melting and crystallization appeared to vary significantly between the compositions. Impedance spectroscopy results indicated the electrical conductivity is acceptable with respect to processing in the CCIM. The success of processing either ceramic composition will depend on the thermal profiles throughout the CCIM. In particular, the working temperature of the pour spout relative to the bulk melter which can approach 1700°C. The Fe-MP composition is recommended to demonstrate proof of principle for crystalline simulated waste forms considering the current configuration of INL's CCIM. If proposed modifications to the CCIM can maintain a nominal temperature of 1600°C throughout the melter, drain, and pour spout, then the CAF-5%TM-MP composition should be considered for a proof of principle demonstration.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2014

High Temperature Viscosity Model For Glassy Slags Produced From The Air Products Municipal Waste Gasification Process

Air Products, Inc. (AP) is developing a technology that uses plasma-enhanced gasification to create syngas from Municipal Solid Waste (MSW), for the purpose of generating electricity at a large scale. The process is intended to convert the inorganic components in MSW to a slag that flows easily through and from the gasifier. AP and the Savannah River National Laboratory (SRNL) have established a Cooperative Research and Development Agreement (CRADA) to improve the properties of the slag material produced from MSW gasification. A primary objective for AP is the development of a viscosity model, which can be used to predict the viscosity of the slag produced in the gasification process as a function of its composition in order to ensure that the incoming feeds will ultimately yield slag that can effectively be poured from the gasifier. In addition, the development of such a model could allow AP to determine the type and amount of additives to mix with the incoming MSW to target a specific viscosity range as well as identify waste compositions that could lead to difficulties during processing.

high temperature↗